What are Bosch Rexroth RFID systems and what industrial applications do they serve?

Bosch Rexroth RFID systems are industrial-grade identification and tracking solutions designed for automated material handling, assembly line control, and asset management in manufacturing environments. These systems integrate seamlessly into existing factory automation infrastructure, providing real-time data collection for automotive assembly, logistics warehouses, and production monitoring applications. The systems include communication modules like the ID 200/C-ETH for Ethernet connectivity and ID 200/C-PDP for PROFIBUS-DP integration, enabling comprehensive traceability across complex industrial processes.

What are the key technical selection criteria for Bosch Rexroth RFID communication modules?

Selection of Bosch Rexroth RFID communication modules depends primarily on network protocol requirements, with the ID 200/C-ETH (part 3842410060) providing Ethernet TCP/IP connectivity for modern industrial networks and the ID 200/C-PDP (part 3842410061) offering PROFIBUS-DP integration for legacy systems. Communication range, data transmission speed, and multi-tag processing capability determine system performance, while software compatibility with existing SCADA or ERP systems guides the choice between LOCATOR CLIENT, LOCATOR SOLO, or AMS 2.0 software packages. Environmental conditions and mounting requirements further influence module selection for specific industrial applications.

Which international standards apply to Bosch Rexroth industrial RFID systems?

Bosch Rexroth RFID systems comply with ISO/IEC 18000 series standards for radio frequency identification protocols, ensuring global interoperability and electromagnetic compatibility in industrial environments. The systems meet EN 61000 EMC requirements for electromagnetic interference resistance, while communication modules conform to IEC 61158 fieldbus standards for PROFIBUS and Ethernet/IP integration. Additional compliance includes ISO 14443 for proximity card protocols and IEC 61508 functional safety requirements where applicable, enabling deployment in safety-critical manufacturing processes across international markets.

What are the differences between LOCATOR CLIENT, LOCATOR SOLO, and AMS software variants?

LOCATOR SOLO operates as a standalone RFID management system for single-station applications, while LOCATOR CLIENT enables networked multi-station configurations with centralized data management capabilities. The AMS 2.0 software (parts 3842560815, 3842560816) provides advanced fleet management for automated guided vehicles with real-time location tracking and route optimization features. Version differences include LOCATOR 1.3 (parts 3842564884, 3842564885) for basic functionality, LOCATOR 1.4 (parts 3842567178, 3842567179) with enhanced reporting, and LOCATOR 1.5 (part 3842567626) offering the latest diagnostic and integration capabilities.

What are the installation requirements and system compatibility for Bosch Rexroth RFID modules?

Bosch Rexroth RFID communication modules require 24VDC power supply with galvanic isolation and support standard DIN rail mounting for industrial control cabinets. The ID 200/C-ETH module connects via RJ45 Ethernet interface supporting 10/100 Mbps communication speeds, while the ID 200/C-PDP module integrates through 9-pin D-SUB PROFIBUS connector with termination resistors. System compatibility includes Siemens S7 PLCs through dedicated function blocks (part 3842406173), AS-Interface networks for distributed I/O, and programming devices like the ID15-VE2/AS-I/V2.1 (part 3842406173) for configuration and diagnostics.

What safety ratings and environmental specifications apply to Bosch Rexroth RFID systems?

Bosch Rexroth RFID communication modules typically operate within -25°C to +70°C ambient temperature range with IP65 or IP67 protection ratings for dust and water resistance in industrial environments. The systems maintain reliable operation at 85% relative humidity non-condensing and withstand vibration levels up to 2g according to IEC 60068-2-6 testing standards. Power consumption remains below 15W for most communication modules, while radio frequency output complies with ETSI EN 300 220 regulations for 865-868 MHz ISM band operation in European industrial installations.

What maintenance schedules and service life expectations apply to Bosch Rexroth RFID systems?

Bosch Rexroth RFID systems require quarterly inspection of communication module connections, antenna alignment verification, and software database backup procedures to maintain optimal performance. The solid-state electronics typically provide 10-15 years service life under normal industrial conditions, with annual calibration checks recommended for critical tracking applications. Preventive maintenance includes semi-annual cleaning of read/write head surfaces, cable connection torque verification to 0.5 Nm, and software license renewal for time-limited packages like the AC TRIAL 3M (part 3842562743) to ensure continuous system operation and regulatory compliance.

RFID systems Bosch Rexroth

Assembly Technology Bosch Rexroth

Bosch Rexroth RFID systems deliver precise, contactless identification across assembly and conveyor lines operating at carrier frequencies of 125 kHz (LF) and 13.56 MHz (HF), with read/write ranges up to 300 mm and data transfer rates suited for real-time process control. Transponders and read/write heads are designed for continuous industrial duty - rated IP65/IP67 - and integrate directly into Rexroth TS 2plus and VarioFlow+ transfer systems without additional mounting hardware. Memory capacities from 256 bytes up to 8 kByte per data carrier allow full workpiece traceability from first assembly step to end-of-line testing, compliant with IEC 15693 and ISO 18000-3.

As an authorised Bosch Rexroth distributor, esd.equipment stocks over 70 RFID components - read/write heads, data carriers, evaluation units, and cables - all certified to CE and RoHS directives. The portfolio covers both standalone RFID identification modules and fully integrated solutions for Rexroth ActiveAssist and ActiveCockpit environments, enabling seamless Industry 4.0 connectivity via PROFINET, EtherNet/IP, and OPC UA.

Key technical advantages - Bosch Rexroth RFID Systems at a glance

⚡ 125 kHz / 13.56 MHz - dual-frequency LF and HF carriers, ISO 18000-3 / IEC 15693 compliant

↕ Read range up to 300 mm - contactless identification without line-of-sight, reliable in dirty environments

🛠 IP65/IP67 rated - read/write heads and transponders sealed for conveyor and transfer-line duty

⚙ Up to 8 kByte per tag - full workpiece history stored on data carrier, no PLC database query required

🔒 PROFINET / EtherNet/IP / OPC UA - direct integration into Rexroth TS 2plus and VarioFlow+ control architecture

✓ CE & RoHS certified - all units factory-tested, plug-and-play with ActiveAssist and ActiveCockpit platforms

Bosch Rexroth RFID - Product overview

Product group	Key specification	Typical application	Interface / norm
Read/write heads (LF)	125 kHz, range up to 80 mm, IP67	Workpiece carrier ID on TS 2plus lines	IO-Link, IEC 61131
Read/write heads (HF)	13.56 MHz, range up to 300 mm, IP65	Long-distance pallet and carrier tracking	ISO 18000-3, IEC 15693
Data carriers / transponders	256 byte to 8 kByte, rewritable	On-part traceability, rework loops	LF / HF compatible
Evaluation units / controllers	Multi-channel, up to 4 read heads per unit	Central RFID management in assembly cells	PROFINET, EtherNet/IP, OPC UA
Cables & accessories	M8/M12 connectors, lengths 2-10 m	Connection of read heads to evaluation units	CE, RoHS
ActiveAssist RFID integration	Worker guidance + RFID tag read in one step	Error-proofing (poka-yoke) in mixed assembly	OPC UA, Industry 4.0

Typical application areas: Automotive final assembly and engine lines (IATF 16949, VDA 6.3), electronics and PCB manufacturing (IPC-A-610, IEC 61340-5-1), medical device production with full lot traceability (ISO 13485), semiconductor back-end handling (SEMI S1/S2), aerospace MRO and sub-assembly (AS9100D), and general lean manufacturing with Bosch Rexroth TS 2plus or VarioFlow+ transfer systems.

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Authorised Bosch Rexroth distributor Original Rexroth RFID components - read heads, transponders, controllers, cables

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70+ RFID items in stock LF and HF systems, ready to ship for TS 2plus and VarioFlow+ integration

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CE, RoHS and ISO 18000-3 certified All units factory-tested, compliant with IEC 15693 and Industry 4.0 connectivity standards