What are Bosch Rexroth shelving systems and where are they primarily used in industrial applications?

Bosch Rexroth shelving systems are modular industrial storage solutions based on aluminum profile construction, designed for lean manufacturing environments and material flow optimization. These systems include Bereitstellregal (provision shelves) in XLEAN, Eco Flow, and LEAN variants, along with variable conveyor tracks (Foerderbahn) for dynamic material handling. Primary applications span automotive assembly lines, electronics manufacturing, and general industrial production where organized material presentation and just-in-time delivery are critical for operational efficiency.

What are the key technical selection criteria for Bosch Rexroth shelving system profiles?

Critical selection criteria include profile dimensions such as the D28X55 strut profiles available in 6070mm standard lengths and U-profiles measuring 40X45mm with 6170mm length options. The SF 30X36 ESD profile specifically rated for electrostatic discharge applications comes in 3000mm lengths, while standard strut profiles like the D28X55 variant are available in customizable 1000mm increments. Load capacity, mounting compatibility with existing Bosch Rexroth systems, and specific application requirements such as ESD compliance determine the optimal profile selection for each installation.

Which international standards and certifications apply to Bosch Rexroth industrial shelving systems?

Bosch Rexroth shelving systems comply with DIN EN 15635 for mobile storage systems and ISO 14855 for industrial shelving load calculations. ESD-rated components like the SF 30X36 ESD profile meet IEC 61340-5-1 standards for electrostatic discharge control in sensitive manufacturing environments. The aluminum profile construction adheres to DIN EN 755 specifications for extruded aluminum alloys, while mechanical connections follow ISO 4762 standards for socket head cap screws and fastening elements used throughout the modular system architecture.

What are the main differences between XLEAN, Eco Flow, and LEAN Bereitstellregal variants?

The XLEAN Bereitstellregal offers maximum flexibility with adjustable shelf heights and integrated flow channels for gravity-fed material presentation, while the Eco Flow variant features dedicated roller tracks and angled surfaces optimized for continuous material flow applications. The standard LEAN Bereitstellregal provides basic static storage with fixed shelf positioning and simplified construction for cost-sensitive installations. Each variant uses the same modular profile system but differs in internal mechanisms, with Eco Flow incorporating dynamic elements and XLEAN providing the highest degree of configurability for complex material handling requirements.

What are the installation requirements and system compatibility for Bosch Rexroth shelving components?

Installation requires a level concrete floor with minimum 3000N/m² load bearing capacity and standard M8 anchor bolts spaced according to profile connection points. The modular system uses standardized T-slot connections compatible with all Bosch Rexroth aluminum profile series, allowing integration with existing workstation frameworks and automation equipment. Profile sections connect via internal fasteners and corner brackets without welding, while the strut profiles like D28X55 variants provide structural reinforcement for loads exceeding 500kg per shelf level in typical industrial storage configurations.

What safety ratings and operating conditions apply to Bosch Rexroth shelving systems?

Bosch Rexroth shelving systems operate safely in ambient temperatures from -10°C to +70°C with aluminum profiles maintaining structural integrity under industrial loading conditions up to 80% of rated capacity. ESD variants like the SF 30X36 ESD profile maintain surface resistivity between 10⁶ to 10⁹ ohms per IEC 61340-5-1 requirements for electronics manufacturing environments. The modular construction achieves IP20 protection rating for internal components, while the open framework design prevents dust accumulation and allows natural air circulation around stored materials in typical manufacturing facility conditions.

What maintenance schedule and service life expectations apply to Bosch Rexroth industrial shelving systems?

Bosch Rexroth shelving systems require quarterly visual inspections of connection points and annual torque verification of critical fasteners to 12Nm for M8 connections per manufacturer specifications. The aluminum profile construction provides 20-year service life under normal industrial loading with proper maintenance, while moving components in Eco Flow variants require monthly lubrication of roller bearings and flow channels. Replacement of wear components such as roller wheels and flow rails typically occurs every 5-7 years depending on material throughput, with the modular design enabling component-level service without system disassembly.

Flow rack systems Bosch Rexroth

Workplaces Bosch Rexroth

Bosch Rexroth shelving systems are engineered for industrial assembly and production environments, combining T-slot aluminum profile technology with load capacities up to 200 kg per shelf level and modular bay widths from 500 to 1,500 mm. The open-profile construction allows tools, bins, and accessories to be repositioned without drilling or welding - fully compliant with ISO 9001 manufacturing standards and compatible with the broader Rexroth MPS (Manual Production System) ecosystem.

esd.equipment stocks 43 Bosch Rexroth shelving system articles - profiles, connectors, shelf boards, castors, and complete starter kits - available for immediate dispatch. All components are original Bosch Rexroth MPS hardware, dimensioned to integrate directly with TS 2plus and TS 5 transfer systems as well as Rexroth workstation frames, enabling consistent, scalable lean-production layouts.

Key technical advantages - Bosch Rexroth Shelving Systems at a glance

⚙ T-slot aluminum profiles - tool-free repositioning of all accessories at any time

↕ Bay widths 500-1,500 mm - scalable to line length and part-container footprint

🛠 Up to 200 kg per shelf level - steel reinforced shelf boards, rated for tote and KLT loads

◼ MPS ecosystem compatible - direct bolt-on connection to Rexroth workstation frames and transfer lines

📦 43 articles in stock - profiles, connectors, boards, castors, and kits for same-week delivery

✓ ISO 9001 manufactured - original Bosch Rexroth MPS hardware, traceable part numbers

Bosch Rexroth Shelving Systems - Product Overview

Component	Key Spec	Material	Typical Use
Upright profiles	30x30, 45x45, 90x45 mm T-slot	Anodized aluminum	Frame uprights, crossbars
Shelf boards	Up to 200 kg rated load	Steel / MDF laminate	Parts storage, KLT containers
Angle brackets & connectors	90 deg and variable-angle	Die-cast zinc / steel	Profile-to-profile joints
Leveling feet & castors	Floor load up to 600 kg per unit	Steel with rubber pad	Mobile and fixed shelving
Lean-lift hooks & rails	5S / Kaizen flow-rack compatible	Steel wire / aluminum	Gravity-feed parts presentation
Starter kit sets	ca. 1,800 x 700 x 2,000 mm (WxDxH)	Mixed: aluminum + steel	Rapid line-side deployment

Typical application areas: Automotive assembly line supply (VDA 6.3, IATF 16949), electronics and PCB manufacturing (IPC-A-610, IEC 61340-5-1 ESD-safe configurations), medical device production (ISO 13485), aerospace MRO facilities (AS9100), mechanical and electromechanical sub-assembly, Kanban and flow-rack supermarkets, logistics sequencing areas, and lean/5S workstation redesign projects.

✓

Original Bosch Rexroth MPS Traceable part numbers, ISO 9001 manufactured, fully compatible with TS 2plus and TS 5

📦

43 Articles in Stock Profiles, boards, connectors, castors, and complete starter kits - ready for same-week dispatch

🛠

Modular & Tool-free T-slot system allows reconfiguration at any time - no drilling, no welding, no downtime

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Bosch Rexroth 3842538107. Polymer profile L3000 ESD
€68.68
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Bosch Rexroth 3842993617-1000. Profil, SF ESD. 1000 mm
€31.60
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Bosch Rexroth 3842537660. Lean rail holder with stop
€6.50
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Bosch Rexroth 3842537661. Lean rail holder without stop
€6.16
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Bosch Rexroth 3842993617. Polymer profile L30-3000 ESD
€4.43
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Bosch Rexroth 3842532879. T-connector D28
€4.28
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Bosch Rexroth 3842537022. Adapter for conveyor track XLean
€3.10
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Bosch Rexroth 3842532878. Cover cap D28
€0.60
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