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Flow rack systems

Bosch Rexroth flow rack systems are based on the D28 tubular framing system and provide a modular foundation for flow racks, material staging racks and storage frames. Core components include D28 strut profile (20x6070 mm) and D28x55 (20x6070 mm), D28 T-connectors with end caps, mounting brackets (80x100x30 mm) and label clips (L=2000, H=22/38 mm). XLEAN side guide adapters (3842537022) extend the system for flow rack applications.

With over 40 components in total, basic structures, width extensions and adaptations for different container formats can be realised without special tools.

42 items
1 manufacturer
Net prices plus VAT

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Buying guide

How to choose Flow rack systems

What matters when choosing: properties, comparison and typical applications.

Technical features

⚙ Strut profile D28, 20x6070 mm - base tube for all rack structures, standard length 6070 mm (3842535118)

⚙ Strut profile D28x55, 20x6070 mm - oval profile for higher rigidity on long horizontal runs (3842537477)

⬡ T-connector D28 - Art. 3842532879, branch connection for three-way node construction

✦ Mounting bracket 80x100x30 mm - Art. 3842535125, wall mounting or rack anchoring

✓ Label clips L=2000 - Art. 3842535136 (D28) and 3842537119 (D28, H=38), for continuous labelling

📦 Adapter XLEAN side guide - Art. 3842537022, side guide integration for flow rack extensions

Selection criteria

The round D28 profile is suited for light to medium loads in flow racks. The oval D28x55 profile provides higher bending stiffness on long horizontal spans. T-connectors and mounting brackets allow slip-fit rack construction without welding. Label clips in two heights (22 mm and 38 mm) cover standard label formats. XLEAN adapters integrate standard side guide profiles into existing rack structures.

Typical applications

Typical applications: Flow racks and FIFO staging racks at assembly lines, small parts and container storage in workshops and production areas, KANBAN rack structures with continuous labelling, and modular storage frames for tools and equipment.

FAQ

Frequently asked questions about Flow rack systems

What are Bosch Rexroth shelving systems and where are they primarily used in industrial applications?

Bosch Rexroth shelving systems are modular industrial storage solutions based on aluminum profile construction, designed for lean manufacturing environments and material flow optimization. These systems include Bereitstellregal (provision shelves) in XLEAN, Eco Flow, and LEAN variants, along with variable conveyor tracks (Foerderbahn) for dynamic material handling. Primary applications span automotive assembly lines, electronics manufacturing, and general industrial production where organized material presentation and just-in-time delivery are critical for operational efficiency.

What are the key technical selection criteria for Bosch Rexroth shelving system profiles?

Critical selection criteria include profile dimensions such as the D28X55 strut profiles available in 6070mm standard lengths and U-profiles measuring 40X45mm with 6170mm length options. The SF 30X36 ESD profile specifically rated for electrostatic discharge applications comes in 3000mm lengths, while standard strut profiles like the D28X55 variant are available in customizable 1000mm increments. Load capacity, mounting compatibility with existing Bosch Rexroth systems, and specific application requirements such as ESD compliance determine the optimal profile selection for each installation.

Which international standards and certifications apply to Bosch Rexroth industrial shelving systems?

Bosch Rexroth shelving systems comply with DIN EN 15635 for mobile storage systems and ISO 14855 for industrial shelving load calculations. ESD-rated components like the SF 30X36 ESD profile meet IEC 61340-5-1 standards for electrostatic discharge control in sensitive manufacturing environments. The aluminum profile construction adheres to DIN EN 755 specifications for extruded aluminum alloys, while mechanical connections follow ISO 4762 standards for socket head cap screws and fastening elements used throughout the modular system architecture.

What are the main differences between XLEAN, Eco Flow, and LEAN Bereitstellregal variants?

The XLEAN Bereitstellregal offers maximum flexibility with adjustable shelf heights and integrated flow channels for gravity-fed material presentation, while the Eco Flow variant features dedicated roller tracks and angled surfaces optimized for continuous material flow applications. The standard LEAN Bereitstellregal provides basic static storage with fixed shelf positioning and simplified construction for cost-sensitive installations. Each variant uses the same modular profile system but differs in internal mechanisms, with Eco Flow incorporating dynamic elements and XLEAN providing the highest degree of configurability for complex material handling requirements.

What are the installation requirements and system compatibility for Bosch Rexroth shelving components?

Installation requires a level concrete floor with minimum 3000N/m² load bearing capacity and standard M8 anchor bolts spaced according to profile connection points. The modular system uses standardized T-slot connections compatible with all Bosch Rexroth aluminum profile series, allowing integration with existing workstation frameworks and automation equipment. Profile sections connect via internal fasteners and corner brackets without welding, while the strut profiles like D28X55 variants provide structural reinforcement for loads exceeding 500kg per shelf level in typical industrial storage configurations.

What safety ratings and operating conditions apply to Bosch Rexroth shelving systems?

Bosch Rexroth shelving systems operate safely in ambient temperatures from -10°C to +70°C with aluminum profiles maintaining structural integrity under industrial loading conditions up to 80% of rated capacity. ESD variants like the SF 30X36 ESD profile maintain surface resistivity between 10⁶ to 10⁹ ohms per IEC 61340-5-1 requirements for electronics manufacturing environments. The modular construction achieves IP20 protection rating for internal components, while the open framework design prevents dust accumulation and allows natural air circulation around stored materials in typical manufacturing facility conditions.

What maintenance schedule and service life expectations apply to Bosch Rexroth industrial shelving systems?

Bosch Rexroth shelving systems require quarterly visual inspections of connection points and annual torque verification of critical fasteners to 12Nm for M8 connections per manufacturer specifications. The aluminum profile construction provides 20-year service life under normal industrial loading with proper maintenance, while moving components in Eco Flow variants require monthly lubrication of roller bearings and flow channels. Replacement of wear components such as roller wheels and flow rails typically occurs every 5-7 years depending on material throughput, with the modular design enabling component-level service without system disassembly.