Assembly Technology Bosch Rexroth
ESD Workplaces
Bosch Rexroth assembly technology covers the full spectrum of lean production infrastructure - from aluminum profile systems and manual workstations to pallet transfer lines (TS 2plus, TS 5) and the modular VarioFlow+ chain conveyor platform, which handles workpiece carriers from 80 mm to 400 mm width at speeds up to 24 m/min. Structural aluminum profiles conform to ISO 286 tolerance grades and achieve section loads exceeding 5,000 N, while transfer system pallets are compatible across the complete MPS (Manual Production System) range without retooling. All conducting components meet grounding requirements per IEC 61340-5-1 when combined with ESD-rated surface elements.
As an authorized distributor, esd.equipment stocks 4,563 Bosch Rexroth assembly technology articles - including mechanical base elements, RFID identification systems, bin and container solutions, transfer systems, and VarioFlow+ chain conveyor components - all supported by manufacturer documentation and DIN/ISO norm traceability. Quick-change T-slot connections (groove sizes 6, 8, 10 mm) allow tool-free reconfiguration, enabling modular expansion of any production cell without line downtime.
Bosch Rexroth vs. Item vs. Flexlink vs. Festo - modular assembly system comparison
| Criterion | Bosch Rexroth | Item | Flexlink | Festo |
|---|---|---|---|---|
| Profile groove sizes | 6, 8, 10 mm | 6, 8 mm | proprietary | 8 mm |
| Transfer system pallet range | 160-500 mm (TS 2plus / TS 5) | limited range | ca. 200-400 mm | not applicable |
| Chain conveyor max. speed | 24 m/min (VarioFlow+) | not offered | ca. 30 m/min | not offered |
| RFID integration (native) | Yes - 13.56 MHz, IEC 15693 | third-party only | third-party only | third-party only |
| ESD-rated workstation options | Yes - IEC 61340-5-1 | Yes - partial | limited | limited |
| Profile section load | >5,000 N, ISO 286 | ca. 4,500 N | not primary focus | ca. 3,000 N |
| Norm compliance | IEC 60204-1, ISO 286, IEC 61340-5-1 | ISO 286, DIN EN | IEC 60204-1 | ISO 286, DIN EN |
Bosch Rexroth Assembly Technology - Product Overview
| Series / System | Application | Key Specification | Highlight |
|---|---|---|---|
| TS 2plus | Pallet transfer, light-duty assembly lines | Pallet 160-240 mm, speed up to 18 m/min | Tool-free pallet change, IEC 60204-1 |
| TS 5 | Heavy-duty pallet transfer, automotive lines | Pallet 320-500 mm, load up to 50 kg/pallet | Cross-compatible with TS 2plus pallets |
| VarioFlow+ | Flexible chain conveyor, multi-directional routing | Carrier 80-400 mm, speed up to 24 m/min | Curve radii from 90 mm, hygienic design option |
| MPS Workstations | Manual assembly, ergonomic production cells | Load up to 300 kg, height-adjustable options | ESD-safe surfaces available, modular add-ons |
| Mechanical Base Elements | Structural framing, machine guarding, enclosures | Profiles 20-120 mm, groove 6/8/10 mm | Section load >5,000 N, ISO 286 tolerance |
| RFID Systems | Workpiece carrier tracking, process control | 13.56 MHz, IEC 15693, read/write on pallet | Native integration with TS 2plus / TS 5 |
Typical application areas: Electronics manufacturing SMT lines (IPC-A-610, IEC 61340-5-1), automotive body and powertrain assembly (IATF 16949, VDA 6.3), semiconductor back-end packaging (SEMI S2), medical device production (ISO 13485), aerospace sub-assembly (AS9100), logistics and distribution sortation, white goods and consumer electronics final assembly (IEC 60204-1)
- Bosch Rexroth 3842557202. Strut profile 60x60, 20xL=6070mm€5,247.81Excl. 19% VAT , excl. Shipping Cost
- Bosch Rexroth 3842557207. Strut profile 60x90, 10xL=6070mm€5,164.41Excl. 19% VAT , excl. Shipping Cost
- Bosch Rexroth 3842557201. Strut profile 90x90, 6xL=6070mm€3,819.17Excl. 19% VAT , excl. Shipping Cost
- Bosch Rexroth 3842557204. Strut profile 60x60L, 20xL=6070mm€3,517.49Excl. 19% VAT , excl. Shipping Cost
- Bosch Rexroth 3842557955. Strut profile 45x45° 20xL=6070mm€3,344.77Excl. 19% VAT , excl. Shipping Cost
- Bosch Rexroth 3842564123. Strut profile 45x135L 5N, 8XL=6070 mm€3,172.76Excl. 19% VAT , excl. Shipping Cost
- Bosch Rexroth 3842558480. Strut profile 40x120L 5N -/-, 8xL=6070€3,120.64Excl. 19% VAT , excl. Shipping Cost
- Bosch Rexroth 3842564122. Strut profile 45x135L, 8XL=6070 mm€2,606.20Excl. 19% VAT , excl. Shipping Cost
- Bosch Rexroth 3842557223. Strut profile 45x45L 2NVS, 20xL=6070mm€2,555.58Excl. 19% VAT , excl. Shipping Cost
- Bosch Rexroth 3842557226. Strut profile 90x180L, 3xL=6070mm€2,552.03Excl. 19% VAT , excl. Shipping Cost
- Bosch Rexroth 3842557949. Strut profile 45x270, 2xL=6070mm€2,145.63Excl. 19% VAT , excl. Shipping Cost
- Bosch Rexroth 3842557952. Strut profile 30x45° 20xL=6070mm€1,984.57Excl. 19% VAT , excl. Shipping Cost
- Bosch Rexroth 3842564741. Strut profile 40X80L 12X5600MM€1,904.41Excl. 19% VAT , excl. Shipping Cost
- Bosch Rexroth 3842557209. Strut profile 30x30 2NVS, 20xL=6070mm€1,792.46Excl. 19% VAT , excl. Shipping Cost
- Bosch Rexroth 3842557220. Strut profile 30x30 2N, 20xL=6070mm€1,792.46Excl. 19% VAT , excl. Shipping Cost
- Bosch Rexroth 3842557221. Strut profile 30x30 3N, 20xL=6070mm€1,792.46Excl. 19% VAT , excl. Shipping Cost
- Bosch Rexroth 3842511702. Strut profile 45X45L 20X5600MM€1,771.22Excl. 19% VAT , excl. Shipping Cost
- Bosch Rexroth 3842557205. Strut profile 30x60, 10xL=6070mm€1,336.33Excl. 19% VAT , excl. Shipping Cost
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- Bosch Rexroth 3842557211. Strut profile 90X90, L=6170 MM€676.97Excl. 19% VAT , excl. Shipping Cost
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