Round tube system Bosch Rexroth EcoShape

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Bosch Rexroth EcoShape is a round-tube modular construction system built on 28 mm and 54 mm diameter aluminium profiles, offering a wall thickness of 1.5 mm and a per-tube load capacity of up to 50 kg. The snap-fit connectors and tool-free assembly nodes reduce line-changeover time by up to 60% compared to conventional welded structures, making EcoShape the primary choice for lean-cell assembly, ergonomic workstation design, and gravity-roller conveyor integration compliant with ISO 9001 process requirements.

As an authorised distributor for Bosch Rexroth manual production systems, esd.equipment supplies the complete EcoShape portfolio - tubes, connectors, crossbars, feet, casters, and accessories - from stock in Europe, with full traceability to Bosch Rexroth part numbers and compliance documentation for IEC 62443 and DIN EN ISO 11228 ergonomic guidelines.

Key technical advantages - Bosch Rexroth EcoShape at a glance

⚙ 28 mm & 54 mm tube diameters - standardised aluminium profiles for light and heavy-duty frames

↕ Tool-free snap-fit connectors - reconfigurable in minutes, no welding or threading required

🛠 Up to 50 kg per tube - validated load capacity for assembly cells and gravity conveyors

⚡ ESD-compatible variants - conductive coatings and grounding clips available for EPA workstations

🛡 ISO 9001 / DIN EN ISO 11228 compliant - ergonomic design norm for manual handling workstations

✓ Bosch Rexroth OEM parts - full part-number traceability, CE-marked assemblies

EcoShape Product Overview - Tubes, Connectors & Accessories

Component group	Key specification	Typical application	Note
EcoShape Tube 28 mm	Ø 28 mm, wall 1.5 mm, Al 6063	Light frames, trolleys, workstation uprights	Cut to length on-site
EcoShape Tube 54 mm	Ø 54 mm, wall 1.5 mm, Al 6063	Heavy-duty shelving, conveyor rails	Load up to 50 kg per tube
Snap-fit connectors	2-, 3-, 4-, 5-way joints	Node assembly, angle joints, T-junctions	Tool-free, reusable
Screw connectors	M8 bolt, torque 8-10 Nm	Permanent joints under dynamic load	Higher rigidity than snap-fit
Levelling feet & casters	Adjustment range ca. ±15 mm	Floor compensation, mobile trolleys	Lockable caster option available
ESD grounding clips	Resistance < 10¹ Ω to ground	EPA-compliant tube frames, IEC 61340-5-1	Clip-on, no drilling required
Gravity roller inserts	Pitch 50-100 mm, load ca. 30 kg/m	Lean flow racks, pick stations	Fits directly into 28 mm tube rail

Typical application areas: Electronics assembly and SMT line-side workstations (IEC 61340-5-1, IPC-A-610), automotive sub-assembly cells and kitting trolleys (IATF 16949, VDA 6.3), medical-device manufacturing cleanroom-compatible frames (ISO 13485), logistics and order-picking flow racks (ISO 9001), semiconductor back-end handling structures (SEMI S1/S2), and lean-manufacturing kaizen cell redesign projects (DIN EN ISO 11228).

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Authorised Bosch Rexroth Distributor Original EcoShape parts with full Bosch Rexroth part-number traceability and CE documentation

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Stock Availability in Europe Tubes, connectors, feet, casters, and ESD accessories available from European warehouse stock

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Norm-Compliant ESD & Ergonomic Design IEC 61340-5-1 ESD grounding, DIN EN ISO 11228 ergonomic handling, ISO 9001 process quality