What are Bosch Rexroth RFID systems and what industrial applications do they serve?

Bosch Rexroth RFID systems are industrial-grade identification and tracking solutions designed for automated material handling, assembly line control, and asset management in manufacturing environments. These systems integrate seamlessly into existing factory automation infrastructure, providing real-time data collection for automotive assembly, logistics warehouses, and production monitoring applications. The systems include communication modules like the ID 200/C-ETH for Ethernet connectivity and ID 200/C-PDP for PROFIBUS-DP integration, enabling comprehensive traceability across complex industrial processes.

What are the key technical selection criteria for Bosch Rexroth RFID communication modules?

Selection of Bosch Rexroth RFID communication modules depends primarily on network protocol requirements, with the ID 200/C-ETH (part 3842410060) providing Ethernet TCP/IP connectivity for modern industrial networks and the ID 200/C-PDP (part 3842410061) offering PROFIBUS-DP integration for legacy systems. Communication range, data transmission speed, and multi-tag processing capability determine system performance, while software compatibility with existing SCADA or ERP systems guides the choice between LOCATOR CLIENT, LOCATOR SOLO, or AMS 2.0 software packages. Environmental conditions and mounting requirements further influence module selection for specific industrial applications.

Which international standards apply to Bosch Rexroth industrial RFID systems?

Bosch Rexroth RFID systems comply with ISO/IEC 18000 series standards for radio frequency identification protocols, ensuring global interoperability and electromagnetic compatibility in industrial environments. The systems meet EN 61000 EMC requirements for electromagnetic interference resistance, while communication modules conform to IEC 61158 fieldbus standards for PROFIBUS and Ethernet/IP integration. Additional compliance includes ISO 14443 for proximity card protocols and IEC 61508 functional safety requirements where applicable, enabling deployment in safety-critical manufacturing processes across international markets.

What are the differences between LOCATOR CLIENT, LOCATOR SOLO, and AMS software variants?

LOCATOR SOLO operates as a standalone RFID management system for single-station applications, while LOCATOR CLIENT enables networked multi-station configurations with centralized data management capabilities. The AMS 2.0 software (parts 3842560815, 3842560816) provides advanced fleet management for automated guided vehicles with real-time location tracking and route optimization features. Version differences include LOCATOR 1.3 (parts 3842564884, 3842564885) for basic functionality, LOCATOR 1.4 (parts 3842567178, 3842567179) with enhanced reporting, and LOCATOR 1.5 (part 3842567626) offering the latest diagnostic and integration capabilities.

What are the installation requirements and system compatibility for Bosch Rexroth RFID modules?

Bosch Rexroth RFID communication modules require 24VDC power supply with galvanic isolation and support standard DIN rail mounting for industrial control cabinets. The ID 200/C-ETH module connects via RJ45 Ethernet interface supporting 10/100 Mbps communication speeds, while the ID 200/C-PDP module integrates through 9-pin D-SUB PROFIBUS connector with termination resistors. System compatibility includes Siemens S7 PLCs through dedicated function blocks (part 3842406173), AS-Interface networks for distributed I/O, and programming devices like the ID15-VE2/AS-I/V2.1 (part 3842406173) for configuration and diagnostics.

What safety ratings and environmental specifications apply to Bosch Rexroth RFID systems?

Bosch Rexroth RFID communication modules typically operate within -25°C to +70°C ambient temperature range with IP65 or IP67 protection ratings for dust and water resistance in industrial environments. The systems maintain reliable operation at 85% relative humidity non-condensing and withstand vibration levels up to 2g according to IEC 60068-2-6 testing standards. Power consumption remains below 15W for most communication modules, while radio frequency output complies with ETSI EN 300 220 regulations for 865-868 MHz ISM band operation in European industrial installations.

What maintenance schedules and service life expectations apply to Bosch Rexroth RFID systems?

Bosch Rexroth RFID systems require quarterly inspection of communication module connections, antenna alignment verification, and software database backup procedures to maintain optimal performance. The solid-state electronics typically provide 10-15 years service life under normal industrial conditions, with annual calibration checks recommended for critical tracking applications. Preventive maintenance includes semi-annual cleaning of read/write head surfaces, cable connection torque verification to 0.5 Nm, and software license renewal for time-limited packages like the AC TRIAL 3M (part 3842562743) to ensure continuous system operation and regulatory compliance.

RFID systems Bosch Rexroth - TEC

Assembly Technology Bosch Rexroth

Bosch Rexroth RFID systems operate at 13.56 MHz (ISO 15693 / ISO 18000-3) and deliver read ranges of up to 500 mm with data transfer rates reaching 26.48 kbit/s - making them a precise, contactless identification solution for high-throughput assembly and conveyor environments. Data carriers support up to 8 kByte user memory and are rated for operating temperatures from -25 °C to +85 °C, fully compatible with Bosch Rexroth ActiveCockpit and ctrlX AUTOMATION control architectures.

As an authorised distributor for Bosch Rexroth assembly technology, esd.equipment stocks over 70 RFID components - read/write heads, data carriers, and evaluation units - all compliant with IEC 61000-4 EMC requirements and seamlessly integrating into TS 2plus and TS 5 transfer systems as well as VarioFlow+ chain conveyors.

Key technical advantages - Bosch Rexroth RFID Systems at a glance

⚡ 13.56 MHz HF frequency - ISO 15693 / ISO 18000-3 compliant, interference-resistant in metal-rich environments

↕ Read range up to 500 mm - adjustable detection distance for flexible line layouts and workpiece carriers

🛠 Up to 8 kByte user memory - store process data, traceability records, and routing info directly on the carrier

⚙ Plug-and-play integration - direct compatibility with TS 2plus, TS 5, VarioFlow+ and ctrlX AUTOMATION

🛡 IEC 61000-4 EMC rated - robust performance in high-frequency and variable-speed drive environments

✓ -25 °C to +85 °C operating range - suitable for demanding industrial and near-process assembly conditions

Bosch Rexroth RFID - Product overview

Product group	Key specification	Typical application	Highlight
Read/write heads	Range up to 500 mm, 13.56 MHz	Workpiece carrier identification on TS 2plus / TS 5	IO-Link & digital output versions available
Data carriers (tags)	Up to 8 kByte, IP67 / IP68 rated	Mounting on aluminium and steel workpiece carriers	Rewritable, >100,000 write cycles
Evaluation units	Multi-head capability, Ethernet/IP, PROFINET	Central RFID control for multi-station assembly lines	ctrlX AUTOMATION compatible, DIN-rail mount
Antenna extensions	Cable lengths up to 10 m	Remote-mounted read heads in confined line sections	M12 connector, EMC shielded cable

Typical application areas: Automotive final assembly and body-in-white traceability (IATF 16949, VDA 6.3), electronics manufacturing and PCB routing on transfer systems (IPC-A-610, IEC 61340-5-1), medical device assembly with full process documentation (ISO 13485), aerospace component tracking and MES integration (AS9100), and logistics automation on VarioFlow+ conveyor lines with real-time WIP monitoring.

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Authorised Bosch Rexroth distributor Genuine RFID components - read/write heads, data carriers, evaluation units

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70+ RFID articles in stock Ready for dispatch - compatible with TS 2plus, TS 5, VarioFlow+

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IEC 61000-4 EMC compliant ISO 15693 / ISO 18000-3 certified, rated -25 °C to +85 °C