Transfer system Bosch Rexroth TS 5
Transfer systems Bosch Rexroth
- Bosch Rexroth 3842545681. ST5/XH, ST5/H end plate; AS on left 650/130€118.68Excl. 19% VAT , excl. Shipping Cost
- Bosch Rexroth 3842545689. ST5/XH, ST5/H end plate; AS on right 455/130€118.68Excl. 19% VAT , excl. Shipping Cost
- Bosch Rexroth 3842545691. ST5/XH, ST5/H end plate; AS on right 650/130€118.68Excl. 19% VAT , excl. Shipping Cost
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- Bosch Rexroth 3842545661. ST5/XH-FR, ST5/H-FR end plate; AS on left 650/130€112.22Excl. 19% VAT , excl. Shipping Cost
- Bosch Rexroth 3842545671. ST5/XH-FR, ST5/H-FR end plate; AS on right 650/130€112.22Excl. 19% VAT , excl. Shipping Cost
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- Bosch Rexroth 3842545411. Protective covers for ST 5/XH-FR, ST 5/H-FR 845/260€107.90Excl. 19% VAT , excl. Shipping Cost
- Bosch Rexroth 3842545659. ST5/XH-FR, ST5/H-FR end plate; AS on left 455/130€107.90Excl. 19% VAT , excl. Shipping Cost
- Bosch Rexroth 3842545669. ST5/XH-FR, ST5/H-FR end plate; AS on right 455/130€107.90Excl. 19% VAT , excl. Shipping Cost
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- Bosch Rexroth 3842549782. ST 5/XH, ST 5/H connection kit€104.58Excl. 19% VAT , excl. Shipping Cost
- Bosch Rexroth 3842559590. End plate, AB 5-OC passive side€101.17Excl. 19% VAT , excl. Shipping Cost
- Bosch Rexroth 3842545571. ST 5/OC end plate on drive side€94.72Excl. 19% VAT , excl. Shipping Cost
- Bosch Rexroth 3842545405. Protective covers for ST 5/XH, ST 5/H 650/130€94.41Excl. 19% VAT , excl. Shipping Cost
- Bosch Rexroth 3842545572. ST 5/OC end plate on passive side€91.07Excl. 19% VAT , excl. Shipping Cost
- Bosch Rexroth 3842545410. Protective covers for ST 5/XH-FR, ST 5/H-FR 845/195€86.32Excl. 19% VAT , excl. Shipping Cost
- Bosch Rexroth 3842545404. Protective covers for ST 5/XH, ST 5/H 455/130€80.92Excl. 19% VAT , excl. Shipping Cost
- Bosch Rexroth 3842545610. Protective covers for ST 5/XH-FR, ST 5/H-FR 455/195€72.84Excl. 19% VAT , excl. Shipping Cost
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- Bosch Rexroth 3842545408. Protective covers for ST 5/XH-FR, ST 5/H-FR 650/195€67.45Excl. 19% VAT , excl. Shipping Cost
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- Bosch Rexroth 3842549670. ST 5/OC end plate, open profile end€64.27Excl. 19% VAT , excl. Shipping Cost
The Bosch Rexroth TS 5 is a heavy-duty pallet transfer system engineered for continuous-flow assembly lines, capable of handling workpiece carriers up to 50 kg per pallet at conveying speeds of 6-42 m/min (adjustable via frequency inverter). The aluminium profile-based track sections conform to DIN EN ISO 9283 repeatability requirements and accept standardized pallets in widths of 160, 240, and 320 mm, making the system directly interchangeable with existing TS 2plus layouts without tool changes. Drive units operate at 24 V DC or 230/400 V AC and deliver positioning repeatability of ±0.05 mm at transfer stops - critical for automated screwdriving, press-fit, and testing stations.
As an authorized distributor of Bosch Rexroth assembly technology, esd.equipment stocks 243 TS 5 components - including straight sections, curves (45°/90°/180°), lifting-and-transfer units, stoppers, diverters, and drive modules - all fully compliant with IEC 62061 (machinery functional safety) and compatible with the Bosch Rexroth ActiveAssist and Nexo tooling ecosystem. Every item ships with CE declaration of conformity and traceable batch documentation.
Bosch Rexroth TS 5 - Component overview
| Component group | TS 5 specification | Key variants | Typical application |
|---|---|---|---|
| Straight track sections | 160 / 240 / 320 mm, lengths 300-4000 mm | Single-track, dual-track, return-track | Main assembly conveyor runs |
| Curve units | 45°, 90°, 180° - radius 250 mm (inner) | Motor-driven, friction-wheel drive | Layout corners, U-loop return lines |
| Stop and positioning units | Repeatability ±0.05 mm, 24 V DC | Pneumatic stop, motor stop, latch stop | Screwdriving, pressing, laser marking stations |
| Lifting-and-transfer units | Stroke ca. 50 mm, capacity 50 kg | Lift-turn, lift-transfer (90°/180°) | Cross-transfers, buffer bypass, line merge |
| Drive modules | 230/400 V AC, 24 V DC, up to 42 m/min | End drive, centre drive, frequency-inverter drive | Segment drives for long conveyor runs |
| Workpiece pallets | 160 x 160 mm to 320 x 320 mm, 50 kg max | Aluminium, steel, with RFID carrier option | Part traceability, mixed-model assembly |
| Diverters and switches | 90° switching, cycle time < 0.5 s | Pneumatic, servo-electric | Parallel line routing, rework bypass loops |
| Accessories and sensors | IO-Link, RFID, barcode reader mounts | Proximity sensors, RFID read/write heads | Poka-yoke, MES/ERP data capture, traceability |
Typical application areas: Automotive final assembly and sub-assembly lines (IATF 16949, VDA 6.3), electronics and PCB assembly with ESD-sensitive components (IEC 61340-5-1, IPC-A-610), medical device manufacturing (ISO 13485), white goods and consumer appliance production, aerospace and defence sub-assembly (AS9100D), and mixed-model lean manufacturing cells requiring flexible pallet routing and real-time MES traceability.























