What is ActiveCockpit by Bosch Rexroth?

ActiveCockpit is an interactive communication platform by Bosch Rexroth that integrates real-time data into manufacturing environments to optimize production.

How does ActiveCockpit improve production processes?

ActiveCockpit enhances production by providing real-time data analysis and communication, enabling quicker decision-making and process optimization.

What industries benefit from using ActiveCockpit?

Industries focused on manufacturing and production, particularly those aligned with Industry 4.0, benefit from using ActiveCockpit for improved efficiency and communication.

Is ActiveCockpit suitable for Industry 4.0?

Yes, ActiveCockpit is designed to support Industry 4.0 initiatives by integrating real-time data and enhancing communication within manufacturing processes.

Can ActiveCockpit be integrated with existing systems?

ActiveCockpit can be integrated with existing manufacturing systems to provide a seamless flow of information and improve overall operational efficiency.

What are the key features of ActiveCockpit?

Key features of ActiveCockpit include real-time data integration, enhanced communication, and production process optimization, all tailored for modern manufacturing needs.

How does ActiveCockpit facilitate communication in manufacturing?

ActiveCockpit facilitates communication by providing a platform where real-time data and insights are shared, enabling teams to collaborate effectively and make informed decisions.

Interactive platform Bosch Rexroth ActiveCockpit

Workplaces Bosch Rexroth

The Bosch Rexroth ActiveCockpit is an interactive shopfloor communication platform that bridges MES, ERP, and line-level production data in real time. The modular display units mount directly onto Bosch Rexroth aluminum profiles (compatible with TS 2plus, TS 5, and VarioFlow+ conveyor systems) and deliver cycle-time monitoring, OEE dashboards, and operator guidance to assembly workstations without requiring custom software integration for standard Industry 4.0 data feeds (OPC UA, MQTT). The system supports screen diagonals from 21.5 in to 43 in and communicates via Gigabit Ethernet, keeping latency below 1 second for live KPI updates.

As an authorized Bosch Rexroth distribution partner, esd.equipment stocks 19 ActiveCockpit configurations - spanning hardware kits, mounting brackets, software licenses, and connectivity modules - all compliant with IEC 62443 (industrial cybersecurity) and CE-marked for EU machinery directive 2006/42/EC deployment. The platform integrates natively into Bosch Rexroth ActiveAssist and third-party MES environments, making it the preferred digital overlay for lean and Industry 4.0 assembly lines.

Key technical advantages - Bosch Rexroth ActiveCockpit at a glance

📈 Real-time KPI latency <1 s - live OEE, cycle time, and reject rate via OPC UA / MQTT

⚙ Native profile integration - mounts on 45 mm Bosch Rexroth aluminum profiles, no drilling required

💡 21.5 in - 43 in display range - scalable screen size for single-station or line-wide visualization

🛡 IEC 62443 compliant - industrial cybersecurity standard for OT network protection

🔍 ActiveAssist & MES ready - plug-in API for SAP ME, Siemens Opcenter, and custom MES via REST

✓ CE-marked, 2006/42/EC - certified for EU machinery directive, ready for regulated production lines

Bosch Rexroth ActiveCockpit - Product overview

Component	ActiveCockpit	Key Spec	Highlight
Display Unit	ActiveCockpit Display	21.5 in - 43 in, Full HD / 4K	Touch-enabled, industrial IP54 rating
Mounting System	Profile Bracket Kit	45 mm slot, swivel +-90 deg	Compatible with TS 2plus, TS 5, VarioFlow+
Connectivity Module	Gateway Unit	Gigabit Ethernet, OPC UA, MQTT	IEC 62443 secured data transport
Software License	ActiveCockpit Software	Dashboard editor, KPI templates	REST API for SAP ME, Siemens Opcenter
Power Supply	24 V DC Industrial PSU	24 V DC, max. 60 W per display	PoE+ option available for compact units
Accessory Set	Cable & Fixing Kit	Pre-assembled, plug-and-play	Reduces commissioning time by ca. 40%

Typical application areas: Automotive assembly lines (IATF 16949, VDA 6.3), electronics manufacturing SMT and final inspection (IPC-A-610, IEC 62443), medical device production (ISO 13485), aerospace MRO and sub-assembly (AS9100D), intralogistics and kitting stations, lean shopfloor management and SQDCP board digitization, and Industry 4.0 retrofit of existing manual workstations running Bosch Rexroth TS 2plus or VarioFlow+ conveyor systems.

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Authorized Bosch Rexroth Partner 19 ActiveCockpit configs in stock - displays, mounts, gateways, licenses

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Fast Delivery, Complete Kits Pre-assembled cable and fixing kits reduce commissioning time on TS 2plus and TS 5 lines

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IEC 62443 and CE Certified Industrial cybersecurity and EU machinery directive compliance for regulated production environments