What are Bosch Rexroth TS 2plus leg sets and what industrial applications do they serve?
Bosch Rexroth TS 2plus leg sets are precision-engineered structural support components designed to provide stable foundations for conveyor systems, assembly lines, and material handling equipment in manufacturing environments. These leg sets integrate directly with the TS 2plus transfer system platform to create rigid support structures for automated production lines in automotive, electronics, pharmaceutical, and general manufacturing industries. The modular design allows engineers to configure custom heights and orientations using standardized connection interfaces that maintain precise alignment tolerances essential for high-speed automated assembly operations.
What are the key technical selection criteria for choosing between SZ 2 and HD 2 series leg sets?
Selection between SZ 2 and HD 2 series leg sets depends primarily on load capacity requirements and mounting configuration needs, with SZ 2 variants offering standard duty applications while HD 2 series provides heavy-duty capacity for size 2 and size 3 configurations. The SZ 2 series includes height-adjustable variants like SZ 2-H and fixed-height options like SZ 2/U, while specialized angular versions such as SZ 2/K-90 and SZ 2/K-180 accommodate specific geometric requirements for corner applications. Load-bearing capacity typically ranges from 500N to 2000N depending on the specific model, with reinforcement options like the SZ 2-ST 2 available in 1000mm lengths for enhanced structural rigidity in extended spans.
Which international standards and certifications apply to Bosch Rexroth TS 2plus leg sets?
Bosch Rexroth TS 2plus leg sets comply with ISO 9001 quality management standards and meet DIN EN ISO 14120 safety requirements for permanent guards and protective structures in industrial machinery applications. The aluminum extrusion profiles conform to DIN EN 755 specifications for dimensional tolerances and surface quality, while mechanical fastening systems adhere to ISO 4762 and DIN 912 standards for socket head cap screws. All structural components undergo testing according to ISO 14122 standards for permanent means of access to machinery, ensuring safe working load calculations and factor of safety compliance for personnel platforms and maintenance access structures.
What are the main differences between SZ 2-H, SZ 2/T-H, and HD 2/H leg set variants?
The SZ 2-H provides height-adjustable support with standard load capacity for basic transfer system applications, while the SZ 2/T-H incorporates additional T-slot connectivity for horizontal mounting of accessories and sensor brackets. The HD 2/H series delivers heavy-duty load capacity available in size 2 and size 3 configurations, with reinforced connection points designed for high-dynamic loading conditions in automated manufacturing environments. Key differentiators include adjustment range specifications, with height-adjustable models typically offering 50mm to 100mm vertical positioning capability, and mounting interface compatibility where T-variants provide additional 20mm x 20mm T-slot profiles for auxiliary component integration.
What are the installation requirements and system compatibility specifications for TS 2plus leg sets?
TS 2plus leg sets require mounting to stable floor surfaces with minimum concrete strength class C25/30 according to DIN EN 206, using M12 or M16 anchor bolts rated for dynamic loading applications. The standard connection interface utilizes 40mm x 40mm aluminum extrusion profiles with 8mm T-slot channels spaced at 20mm centers, ensuring compatibility with all TS 2plus transfer system components and accessories. Installation torque specifications range from 15Nm to 25Nm for profile connections depending on fastener grade, while floor anchor points must achieve minimum pull-out resistance of 12kN for safety factor compliance in production environments where personnel access is required.
What safety ratings and environmental operating conditions apply to Bosch Rexroth leg sets?
Bosch Rexroth TS 2plus leg sets operate within temperature ranges of -10°C to +80°C with anodized aluminum construction providing IP54 protection against dust ingress and water spray in industrial environments. The structural components maintain safety factors of 4:1 minimum for static loading and 6:1 for dynamic applications according to DIN EN ISO 12100 machinery safety standards. Surface treatments include natural anodization with 15-20 micron coating thickness providing corrosion resistance class AC-3 suitable for indoor industrial environments with normal humidity levels and occasional exposure to cutting fluids or cleaning agents commonly used in manufacturing operations.
What maintenance schedule and inspection requirements are recommended for TS 2plus leg sets?
TS 2plus leg sets require quarterly visual inspection of connection points and annual torque verification of all fasteners to maintain structural integrity throughout the typical 15-year service life in normal industrial environments. Monthly cleaning with non-abrasive detergents preserves anodized surface protection while preventing accumulation of debris in T-slot channels that could affect accessory mounting precision. Critical inspection points include checking for aluminum profile deformation, verifying perpendicularity within ±0.5mm tolerance using precision measurement tools, and documenting any signs of wear at floor anchor interfaces where replacement may be required after 8-10 years in high-vibration applications according to DIN EN 13306 maintenance terminology standards.
Leg sets Bosch Rexroth - TEC
Bosch Rexroth TS 2plus transfer system
Bosch Rexroth TS 2plus support columns provide rigid vertical bracing for pallet transfer system frames, maintaining dimensional stability under continuous dynamic load. Manufactured from precision-formed steel profiles compatible with the TS 2plus 160 mm system grid, each column delivers positional repeatability within <0.1 mm across the conveyor width - a prerequisite for automated feeding stations operating to IEC 61340-5-1 ESD-safe assembly environments. Cross-section geometry matches the standard TS 2plus extruded profile, allowing direct bolt-on integration without additional adapters.
As an authorised distributor for Bosch Rexroth conveyor and transfer technology, esd.equipment stocks all 11 TS 2plus support column variants for immediate dispatch. Parts are sourced as genuine Bosch Rexroth OEM components and are fully compatible with TS 2plus transfer lines built to DIN EN ISO 10218 cell integration requirements. Full technical documentation and 3D CAD data are available on request.
Key technical advantages - TS 2plus Support Columns at a glance
⚙ 160 mm system grid - direct fit into TS 2plus frame profiles, no adapters required
🛡 OEM genuine parts - certified Bosch Rexroth quality, fully traceable to DIN EN ISO 9001
🛠 <0.1 mm positional tolerance - precision-formed steel for repeatable pallet alignment
⚡ ESD-compatible integration - suitable for EPA workstation lines per IEC 61340-5-1
📦 11 variants in stock - all standard TS 2plus column configurations available ex-warehouse
✓ DIN EN ISO 10218-compatible - supports automated cell integration and robot feeding stations
Typical application areas:
Electronics SMT assembly lines (IPC-A-610, IEC 61340-5-1), automotive body and powertrain assembly (IATF 16949, VDA 6.3), semiconductor back-end packaging (SEMI S2), medical device manufacturing (ISO 13485), general industrial automation and palletised transfer systems (DIN EN ISO 10218)
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