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How to choose a strapping tool and the right strap

A strapping tool secures parcels and pallets with tensioned plastic strap. This guide explains the difference between PP and PET strap, when battery, manual or dispenser tools pay off and which strap width and tension suit your load.

5 minStand: 2026-07Geprüft: Technical editors
View strapping tools
PP / PET
two strap types
up to 1,100 N
PET break strength
9-19 mm
common strap width
Battery
up to 400 straps
Inhalt
  1. PP versus PET
  2. Tool types
  3. Width and tension
  4. Frequently asked questions

PP or PET strap - what is the difference?

The strap decides how safely the load stays put. Polypropylene (PP) is the low-cost standard strap for light to medium parcels, while polyester (PET) is the high-tensile strap that replaces steel band in many jobs.

PP strap is elastic and absorbs small shocks but loses tension under sustained load. PET strap holds tension far longer, keeps its shape and retains high tension even as the goods settle - ideal for heavy or sharp-edged pallets.

Rule of thumb: PP strap suits parcels up to roughly 30 kg; for pallets, stone, metal or timber choose PET strap with high residual retention.

Battery, manual or dispenser tool - which fits?

The tool depends on volume and strap type. A few straps a day need only a manual tool, but at high throughput a battery tool saves time and effort because tensioning and sealing run in a single cycle.

  • Manual tool with tensioner and sealer: cheap, low maintenance, ideal for occasional use and PP strap.
  • Battery strapping tool: tensions, welds and cuts automatically, up to 400 straps per charge.
  • Dispenser cart and strap unwinder: keep the coil ready and stop the strap from twisting.
  • Pneumatic or bench tool: for series production and constant tension values.
Battery tools friction-weld PP and PET without clips or seals, cutting consumable cost, and the joint reaches up to 85 percent of the strap break strength.
Packaging material

Match cartons, cushioning and tape to your shipment.

Read the guide

Which strap width and tension do I need?

Strap width and tension must match the load. Common widths are 9, 12, 16 and 19 mm - a wider strap spreads the force over a larger area and cuts less into soft edges.

You set the tension on the tool: too little lets the load shift, too much crushes edges or snaps the strap. Use edge protectors made of board or plastic to avoid pressure marks and preserve residual tension.

Check the coil core diameter: manual tools usually take a 200 mm core, battery tools a 406 mm core - the wrong size will not fit the dispenser.

Frequently asked questions

When to use PET instead of PP strap?

Choose PET strap for heavy, compact or sharp-edged loads because it holds high tension over time and replaces steel band. PP strap is enough for light cartons and parcels.

Is a battery strapping tool worth it?

From roughly 50 to 100 straps a day a battery tool saves time and effort, since tensioning, welding and cutting run automatically in one cycle.

Which strap width for pallets?

General pallets usually take 12 to 16 mm; for sharp edges or very heavy loads use up to 19 mm PET strap with edge protection.

Does a battery tool still need seals?

No. Battery and pneumatic tools friction-weld the strap without metal seals, which lowers the material cost per strap.

Looking for the right strapping tool?

We supply manual and battery strapping tools with PP and PET strap, dispensers and edge protectors - matched to parcel and pallet shipping.

Properly matched

Tool, strap and width sized to your goods.

High retention

PET strap with up to 1,100 N break strength.

Efficient

Battery tools for up to 400 straps per charge.

Expert advice

Our team helps you pick tool and strap.

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