Assembly Technology Bosch Rexroth - TEC
ESD Workplaces
- Bosch Rexroth 0842090081. WT 2 workpiece pallet, fully assembled 400x480€289.74Excl. 19% VAT , excl. Shipping Cost
- Bosch Rexroth 3842545599. Cover for 1040/195 full roller€288.64Excl. 19% VAT , excl. Shipping Cost
- Bosch Rexroth 3842545740. Cover for 845/260 split roller€288.64Excl. 19% VAT , excl. Shipping Cost
- Bosch Rexroth 3842993180-1000. Strut profile, 100X200L M12/M12. 1000 mm€288.22Excl. 19% VAT , excl. Shipping Cost
- Bosch Rexroth 3842992378-1000. Strut profile, 90X180 2XD17VS. 1000 mm€286.64Excl. 19% VAT , excl. Shipping Cost
- Bosch Rexroth 3842545155. Cover for 845/195 split roller€285.93Excl. 19% VAT , excl. Shipping Cost
- Bosch Rexroth 3842545551. Cover for 1040/130 full roller€285.93Excl. 19% VAT , excl. Shipping Cost
- Bosch Rexroth 3842990419-1000. Strut profile, 90X180 M16/F2. 1000 mm€284.99Excl. 19% VAT , excl. Shipping Cost
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- Bosch Rexroth 3842545154. Cover for 845/130 split roller€283.24Excl. 19% VAT , excl. Shipping Cost
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- Bosch Rexroth 3842545640. Protective cover for ST 5/XH, ST 5/H b=1040 p2/p3=130/195€283.24Excl. 19% VAT , excl. Shipping Cost
- Bosch Rexroth 3842547086. Vertical curve AL VFplus 65 30°€282.37Excl. 19% VAT , excl. Shipping Cost
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- Bosch Rexroth 3842545739. Cover for 650/260 split roller€280.54Excl. 19% VAT , excl. Shipping Cost
- Bosch Rexroth 3842993181-1000. Strut profile, 100X200L M12/D17. 1000 mm€279.93Excl. 19% VAT , excl. Shipping Cost
- Bosch Rexroth 3842545153. Cover for 650/195 split roller€277.83Excl. 19% VAT , excl. Shipping Cost
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- Bosch Rexroth 3842990418-1000. Strut profile, 90X180 M16/M16. 1000 mm€276.72Excl. 19% VAT , excl. Shipping Cost
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- Bosch Rexroth 3842545152. Cover for 650/130 split roller€275.15Excl. 19% VAT , excl. Shipping Cost
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- Bosch Rexroth 3842545151. Cover for 455/195 split roller€272.43Excl. 19% VAT , excl. Shipping Cost
Bosch Rexroth assembly technology sets the benchmark for modular industrial workstation infrastructure. The VarioFlow plus chain conveyor system handles workpiece carriers up to 20 kg per carrier at transport speeds of 0.1-0.5 m/s, while the TS 2plus and TS 5 pallet transfer systems support pallet loads of up to 250 kg and cycle times under 3 seconds - fully compliant with ISO 9001 and IEC 61340-5-1 for ESD-safe assembly environments. Aluminium structural profiles (45 mm and 90 mm grid) integrate with standardised T-slot connections, enabling reconfiguration without special tooling.
As an authorised distributor for Bosch Rexroth assembly and conveyor technology, esd.equipment stocks 4,563 active line items spanning structural profiles, transfer systems, VarioFlow plus conveyors, workplaces, grab containers, RFID integration components, and all associated accessories - all sourced from verified Bosch Rexroth production batches and available with full documentation for DIN EN ISO and CE-compliant process lines.
Bosch Rexroth vs. Bosch Rexroth VarioFlow plus vs. TS 2plus vs. TS 5 - technical comparison
| Criterion | VarioFlow plus | TS 2plus | TS 5 |
|---|---|---|---|
| System type | Chain conveyor, flexible layout | Dual-belt pallet transfer | Heavy-duty pallet transfer |
| Max. load per carrier / pallet | 20 kg per carrier | ca. 10 kg per pallet | up to 250 kg per pallet |
| Track width range | 65-265 mm | 160-320 mm | 240-480 mm |
| Transport speed | 0.1-0.5 m/s variable | ca. 0.1-0.4 m/s | ca. 0.05-0.3 m/s |
| Cycle time | Continuous flow | <3 s per cycle | <3 s per cycle |
| RFID integration | Optional, 13.56 MHz | Optional | Optional |
| ESD-safe variant | Yes - IEC 61340-5-1 | Yes | Yes |
| Typical application | SMT, electronics assembly, lean lines | Light assembly, testing lines | Automotive, heavy subassembly |
Bosch Rexroth - Product overview
| Series / System | Application | Key specification | Notable feature |
|---|---|---|---|
| VarioFlow plus | Flexible chain conveyor for mixed-model assembly | Track width 65-265 mm, 0.1-0.5 m/s | Modular corners, inclines, optional ESD chain |
| TS 2plus | Pallet transfer, light-to-medium assembly lines | Pallet up to ca. 10 kg, cycle <3 s | Standardised 160-320 mm pallet width, CE |
| TS 5 | Heavy-duty pallet transfer, automotive subassembly | Up to 250 kg per pallet, 240-480 mm width | Robust steel frame, RFID and ESD options |
| Workplaces | Manual assembly workstations, lean cell build-up | Height 700-1,050 mm, load up to 200 kg | Aluminium T-slot frame, modular add-ons |
| Basic Mechanic Elements | Structural framing for custom automation cells | 30 mm / 45 mm / 90 mm grid, anodised | DIN EN ISO 286 tolerances, tool-free assembly |
| RFID Systems | Track-and-trace, process control on conveyor lines | 13.56 MHz, read/write, Industry 4.0 interface | Direct integration into VarioFlow plus and TS series |
| Grab Containers | Parts storage and presentation on assembly lines | PP/PE, sizes 100-600 mm, stackable | Compatible with TS 2plus / TS 5 line racking |
Typical fields of application: Electronics manufacturing and SMT lines (IPC-A-610, IEC 61340-5-1), semiconductor back-end assembly (SEMI S1/S2), automotive body and powertrain subassembly (IATF 16949, VDA 6.3), medical device production (ISO 13485), aerospace and defence MRO (AS9100), general mechanical engineering and lean manufacturing cells (ISO 9001), logistics and order fulfilment sorting lines, and laboratory automation systems requiring modular structural framing.