Chain conveyor system VarioFlow plus
Bosch Rexroth assembly technology
The Bosch Rexroth VarioFlow+ chain conveyor system is a modular chain transport concept for the continuous and indexed movement of workpiece pallets, containers and assemblies along assembly and test lines. The system is available in an aluminium base variant (AL), a stainless steel variant (STS) for hygienically demanding environments, and an ESD variant for electrostatic protected conveyor areas. Conveyor chains in three widths (65+, 90+, 120+ and 160+/320+) plus curves at 30°, 45°, 90° and 180° allow any track topology.
Workpiece pallet systems (WT), side guides, clamping conveyors and system-specific tools complete the kit. VarioFlow+ is compatible with the Bosch Rexroth transfer systems TS 2plus and TS 5 and can be extended with section transfers, separators and positioning units into complete assembly lines.
VarioFlow plus stainless steel systemHorizontal curves STS 30°/45°/90°, R500-R700, all chain widths
Clamping conveyorAdjustment unit and connection set for variable track widths
VarioFlow plus systemESD conveyor chain and curve wheels, 65+ and 90+ widths
Conveyor chainChain links FLAT, FRICTION, UNIVERSAL, CLEATED - 65+, 90+, 120+
VarioFlow plus Aluminum systemAL DIRECT base units, PREMIUM slide rail, profile connectors
ToolsBending tool, roller sets, shears and assembly tools for VarioFlow+
Lateral guideProfile rails, guide rods, clamping heads and spacer plates
Workpiece pallet system WTSlide plates, separators, positioning units, section transfers
VarioFlow plus Stainless steel system STSTrack profile, brackets and curves in stainless steel, 65+/90+/120+
| Feature | AL (Aluminium) | STS (Stainless steel) | ESD |
|---|---|---|---|
| Main material | Aluminium | Stainless steel (48.3x1.5 mm tube) | Aluminium with ESD chain |
| Curves | 30°, 45°, 90°, 180° AL | 30°, 45°, 90° HOR STS, R500-R700 | 30°, 45°, 90°, 180° AL ESD |
| Chain widths | 65+, 90+, 120+, 160+, 240+, 320+ | 65+, 90+, 120+ | 65+, 90+ |
| Application | Standard assembly line | Hygiene, food, pharma | EPA zone, electronics assembly |
| Direct base unit | 3842546120-3842546125 | Track profile STS1/2 | ESD conveyor chain 3842546088/89 |
Typical applications: Manual and semi-automated assembly lines in electronics, automotive and appliance manufacturing, EPA zones with ESD conveyor chain, food and pharmaceutical production with the stainless steel variant (STS), cleanroom conveyor systems, and transfer links between Bosch Rexroth TS 2plus/TS 5 transfer systems and manual workstations.
