Chain conveyor system Bosch Rexroth VarioFlow plus
Assembly Technology Bosch Rexroth
The Bosch Rexroth VarioFlow+ chain conveyor system is a modular chain transport concept for the continuous and indexed movement of workpiece pallets, containers and assemblies along assembly and test lines. The system is available in an aluminium base variant (AL), a stainless steel variant (STS) for hygienically demanding environments, and an ESD variant for electrostatic protected conveyor areas. Conveyor chains in three widths (65+, 90+, 120+ and 160+/320+) plus curves at 30°, 45°, 90° and 180° allow any track topology.
Workpiece pallet systems (WT), side guides, clamping conveyors and system-specific tools complete the kit. VarioFlow+ is compatible with the Bosch Rexroth transfer systems TS 2plus and TS 5 and can be extended with section transfers, separators and positioning units into complete assembly lines.
VarioFlow plus stainless steel systemHorizontal curves STS 30°/45°/90°, R500-R700, all chain widths
Clamping conveyor Bosch RexrothAdjustment unit and connection set for variable track widths
VarioFlow plus ESD systemESD conveyor chain and curve wheels, 65+ and 90+ widths
Conveyor chain Bosch RexrothChain links FLAT, FRICTION, UNIVERSAL, CLEATED - 65+, 90+, 120+
VarioFlow plus Aluminum systemAL DIRECT base units, PREMIUM slide rail, profile connectors
Tools Bosch RexrothBending tool, roller sets, shears and assembly tools for VarioFlow+
Lateral guide Bosch RexrothProfile rails, guide rods, clamping heads and spacer plates
Workpiece pallet system Bosch RexrothSlide plates, separators, positioning units, section transfers
VarioFlow+ Stainless steel STSTrack profile, brackets and curves in stainless steel, 65+/90+/120+
| Feature | AL (Aluminium) | STS (Stainless steel) | ESD |
|---|---|---|---|
| Main material | Aluminium | Stainless steel (48.3x1.5 mm tube) | Aluminium with ESD chain |
| Curves | 30°, 45°, 90°, 180° AL | 30°, 45°, 90° HOR STS, R500-R700 | 30°, 45°, 90°, 180° AL ESD |
| Chain widths | 65+, 90+, 120+, 160+, 240+, 320+ | 65+, 90+, 120+ | 65+, 90+ |
| Application | Standard assembly line | Hygiene, food, pharma | EPA zone, electronics assembly |
| Direct base unit | 3842546120-3842546125 | Track profile STS1/2 | ESD conveyor chain 3842546088/89 |
Typical applications: Manual and semi-automated assembly lines in electronics, automotive and appliance manufacturing, EPA zones with ESD conveyor chain, food and pharmaceutical production with the stainless steel variant (STS), cleanroom conveyor systems, and transfer links between Bosch Rexroth TS 2plus/TS 5 transfer systems and manual workstations.
- Bosch Rexroth 3842546644. Section profile VFplus 90 AL, L6070€7,031.11Excl. 19% VAT , excl. Shipping Cost
- Bosch Rexroth 3842546643. Section profile VFplus 65 AL, L6070€6,252.08Excl. 19% VAT , excl. Shipping Cost
- Bosch Rexroth 3842546645. Section profile VFplus 120 AL, L6070€4,436.19Excl. 19% VAT , excl. Shipping Cost
- Bosch Rexroth 3842547971. Wedge conveyor adjustment unit€3,822.56Excl. 19% VAT , excl. Shipping Cost
- Bosch Rexroth 3842528531. Bending tool for lateral guide€3,445.10Excl. 19% VAT , excl. Shipping Cost
- Bosch Rexroth 3842546647. Section profile VFplus AL open, L6070€3,276.80Excl. 19% VAT , excl. Shipping Cost
- Bosch Rexroth 3842555823. Connection kit active bridge VFplus 160€3,201.53Excl. 19% VAT , excl. Shipping Cost
- Bosch Rexroth 3842555822. Connection kit active bridge VFplus 120€3,049.64Excl. 19% VAT , excl. Shipping Cost
- Bosch Rexroth 3842555821. Connection kit active bridge VFplus 90€2,896.40Excl. 19% VAT , excl. Shipping Cost
- Bosch Rexroth 3842555820. Connection kit active bridge VFplus 65€2,743.15Excl. 19% VAT , excl. Shipping Cost
- Bosch Rexroth 3842553038. Basic unit curve wheel drive AL ESD VFplus 90 180°€2,618.84Excl. 19% VAT , excl. Shipping Cost
- Bosch Rexroth 3842553037. Basic unit curve wheel drive AL ESD VFplus 65 180°€2,606.72Excl. 19% VAT , excl. Shipping Cost
- Bosch Rexroth 3842558002. Connection kit active belt bridge VFplus 90 L€2,606.72Excl. 19% VAT , excl. Shipping Cost
- Bosch Rexroth 3842558003. Connection kit active belt bridge VFplus 90 R€2,606.72Excl. 19% VAT , excl. Shipping Cost
- Bosch Rexroth 3842558000. Connection kit active belt bridge VFplus 65 L€2,424.86Excl. 19% VAT , excl. Shipping Cost
- Bosch Rexroth 3842558001. Connection kit active belt bridge VFplus 65 R€2,424.86Excl. 19% VAT , excl. Shipping Cost
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- Bosch Rexroth 3842547134. Roller curve horizontal STS VFplus 320 180°€2,080.92Excl. 19% VAT , excl. Shipping Cost
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- Bosch Rexroth 3842547130. Roller curve horizontal STS VFplus 240 180°€1,960.34Excl. 19% VAT , excl. Shipping Cost
- Bosch Rexroth 3842546649. Section profile VFplus STS open, L3024, 12 pieces€1,825.77Excl. 19% VAT , excl. Shipping Cost
- Bosch Rexroth 3842547126. Roller curve horizontal STS VFplus 160 180°€1,750.03Excl. 19% VAT , excl. Shipping Cost
- Bosch Rexroth 3842546705. Support profile VFplus AL, L6070€1,724.32Excl. 19% VAT , excl. Shipping Cost
- Bosch Rexroth 3842553915. STS basic unit connection drive VFplus 90€1,721.97Excl. 19% VAT , excl. Shipping Cost























