What is the VarioFlow Plus Aluminum System?

The VarioFlow Plus Aluminum System is a chain conveyor system by Bosch Rexroth designed for efficient material transport in automation and production lines.

What are the key features of the VarioFlow Plus?

Key features include modular design, high flexibility, and efficient transport capabilities, making it ideal for complex production environments.

How does the modular design benefit users?

The modular design allows for easy customization and expansion, enabling users to adapt the system to specific production needs and layouts.

Is the VarioFlow Plus suitable for automation?

Yes, the VarioFlow Plus is specifically designed for integration into automated production lines, enhancing material flow efficiency.

What materials is the VarioFlow Plus chain made from?

The system utilizes a durable aluminum chain, providing robust performance and longevity in demanding industrial environments.

Can the system handle high-speed operations?

Yes, the VarioFlow Plus is designed to handle high-speed operations, ensuring quick and reliable material transport.

How can I purchase the VarioFlow Plus system?

For purchasing inquiries, contact Bosch Rexroth directly or visit their authorized distributors to get more information and assistance.

Bosch Rexroth VarioFlow plus Aluminum system

Chain conveyor system Bosch Rexroth VarioFlow plus

The Bosch Rexroth VarioFlow plus aluminium system is a modular chain conveyor platform engineered for continuous and intermittent material flow in assembly and production environments. Aluminium carrier profiles deliver a width range from 63 mm to 2,000 mm with conveyor speeds up to 0.5 m/s, while the patented side-flexing chain runs on a low-friction aluminium track surface rated for loads up to 50 kg per pallet - all conforming to DIN EN ISO 9283 path-accuracy and repeatability requirements. The snap-fit aluminium system requires no tools for standard track assembly, cutting installation time by up to 40% compared to steel-profile equivalents.

As an authorised Bosch Rexroth distribution partner, esd.equipment stocks 184 VarioFlow plus aluminium components - straight sections, curves (45°, 90°, 180°), drives, tensioners, transfer units, and mounting hardware - all traceable to Bosch Rexroth material numbers and compliant with CE Machinery Directive 2006/42/EC. Same-day dispatch is available for standard catalogue items.

Key technical advantages - Bosch Rexroth VarioFlow plus Aluminium System at a glance

⚙ Modular snap-fit profiles - tool-free assembly, aluminium track widths 63-2,000 mm

↕ Conveyor speed up to 0.5 m/s - adjustable via frequency inverter for variable cycle times

🛠 Pallet load up to 50 kg - steel-reinforced aluminium pallet with overload protection

⚡ Low-voltage 24 V DC drive option - energy-efficient motorised roller, IEC 60034 compliant

🛡 CE / Machinery Directive 2006/42/EC - all aluminium components fully CE-marked and traceable

✓ 184 stocked catalogue items - curves, straights, drives & transfer units for rapid system build-up

Bosch Rexroth VarioFlow plus - Aluminium System Product Overview

Component Group	Key Specification	Material	Typical Application
Straight track sections	Lengths 250-3,000 mm, widths 63-320 mm	Extruded aluminium alloy	Main conveyor runs, assembly lines
Horizontal curves	45°, 90°, 180° - radius ca. 320 mm	Aluminium / PA guide rail	Layout routing, U-shaped lines
Drive units	24 V DC or 230/400 V AC, up to 0.5 m/s	Aluminium housing, IEC 60034	Single or multi-drive configurations
Tensioning units	Spring-loaded, travel ca. 50 mm	Aluminium / stainless steel spring	Automatic chain tension maintenance
Transfer units	90° / 180° pallet transfer, load up to 50 kg	Aluminium frame, HDPE glide surface	Line cross-linking, return circuits
Aluminium pallets	Sizes 160 x 160 to 500 x 500 mm	Aluminium with steel inserts	Workpiece carrier, fixture mounting
Mounting & support hardware	Height-adjustable feet, H: 700-1,100 mm	Aluminium extrusion, steel base	Ergonomic workstation integration
Chain guides & wear strips	UHMW-PE, service life ca. 5,000 h	Ultra-high-molecular-weight PE	Low-friction chain guidance, MRO

Typical areas of application: Electronics assembly and SMT lines (IPC-A-610, IEC 62368-1), automotive body and powertrain assembly (IATF 16949, VDA 6.3), medical device manufacturing (ISO 13485, MDR 2017/745), industrial automation and lean production cells (ISO 9283, CE Machinery Directive 2006/42/EC), aerospace component assembly (AS9100D), and semiconductor back-end packaging (SEMI S1/S2).

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Authorised Bosch Rexroth Partner Original material numbers, full CE traceability, factory documentation included

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184 Items in Stock Straight sections, curves, drives, pallets and hardware - same-day dispatch available

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System Expertise VarioFlow plus, TS 2plus, TS 5 - complete Bosch Rexroth conveyor portfolio available