Chain conveyor system Bosch Rexroth VarioFlow plus
Assembly Technology Bosch Rexroth
- Bosch Rexroth 3842547089. Vertical curve AL VFplus 90 7.5°€227.96Excl. 19% VAT , excl. Shipping Cost
- Bosch Rexroth 3842547088. Vertical curve AL VFplus 90 5°€220.58Excl. 19% VAT , excl. Shipping Cost
- Bosch Rexroth 3842535001. Section transfer, right, VFplus 90€215.16Excl. 19% VAT , excl. Shipping Cost
- Bosch Rexroth 3842535002. Section transfer, left, VFplus 90€215.16Excl. 19% VAT , excl. Shipping Cost
- Bosch Rexroth 3842535003. Section transfer, right, VFplus 65€215.16Excl. 19% VAT , excl. Shipping Cost
- Bosch Rexroth 3842535004. Section transfer, left, VFplus 65€215.16Excl. 19% VAT , excl. Shipping Cost
- Bosch Rexroth 3842547084. Vertical curve AL VFplus 65 7.5°€211.76Excl. 19% VAT , excl. Shipping Cost
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- Bosch Rexroth 3842547083. Vertical curve AL VFplus 65 5°€201.44Excl. 19% VAT , excl. Shipping Cost
- Bosch Rexroth 3842998774. Connection kit synchronous drive VFplus external motor€169.91Excl. 19% VAT , excl. Shipping Cost
- Bosch Rexroth 3842998775. Connection kit synchronous drive VFplus internal motor€169.91Excl. 19% VAT , excl. Shipping Cost
- Bosch Rexroth 3842998776. Connection kit alpine conveyor AC€169.91Excl. 19% VAT , excl. Shipping Cost
- Bosch Rexroth 3842547906. Support profile VFplus STS, L3024, 1 piece€156.38Excl. 19% VAT , excl. Shipping Cost
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- Bosch Rexroth 3842552973. Slide rail curve wheel VF65 steel 180°€147.21Excl. 19% VAT , excl. Shipping Cost
- Bosch Rexroth 3842552975. Slide rail curve wheel VF90 steel 180°€147.21Excl. 19% VAT , excl. Shipping Cost
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- Bosch Rexroth 3842996024-1000. Strcornerprofil, 120+ AL L VAR. 1000 mm€145.30Excl. 19% VAT , excl. Shipping Cost
- Bosch Rexroth 3842551545. Protective cover AL, VFplus 65, 30°€140.88Excl. 19% VAT , excl. Shipping Cost
- Bosch Rexroth 3842551546. Protective cover AL, VFplus 65, 45°€140.88Excl. 19% VAT , excl. Shipping Cost
- Bosch Rexroth 3842551547. Protective cover AL, VFplus 65, 90°€140.88Excl. 19% VAT , excl. Shipping Cost
- Bosch Rexroth 3842551548. Protective cover AL, VFplus 65, 180°€140.88Excl. 19% VAT , excl. Shipping Cost
- Bosch Rexroth 3842551549. Protective cover AL, VFplus VFplus 90, 30°€140.88Excl. 19% VAT , excl. Shipping Cost
The Bosch Rexroth VarioFlow+ is a flexible, multi-strand chain conveyor system engineered for continuous and intermittent material flow in assembly, test, and production environments. Chain widths span 65 mm to 185 mm, conveyor speeds reach up to 30 m/min, and the modular aluminum profile structure supports workpiece carrier loads of up to 50 kg per pallet - all fully compliant with ISO 9001 quality management requirements. The system is available in standard plastic, stainless steel (STS), and full aluminum configurations, with a dedicated ESD variant maintaining surface resistances of 10⁵-10⁹ Ω per IEC 61340-5-1 for safe transport of electrostatic-sensitive assemblies.
As an authorized Bosch Rexroth distributor, esd.equipment supplies 477 VarioFlow+ line items - conveyor chains, workpiece pallet systems (WT series), lateral guides, clamping conveyors, and dedicated tooling - from stock. The system's tool-free snap-fit assembly principle and standardized connecting elements allow rapid line reconfiguration without specialized machinery, making VarioFlow+ a benchmark for lean and Industry 4.0-ready conveyor infrastructure.
Bosch Rexroth VarioFlow+ vs. VarioFlow vs. TS 2plus vs. TS 5 - technical comparison
| Criterion | VarioFlow+ | VarioFlow (classic) | TS 2plus | TS 5 |
|---|---|---|---|---|
| Transport principle | Multi-strand chain (free-flow + paced) | Single-strand chain (free-flow) | Timing belt, pallet-based | Timing belt, heavy pallet |
| Chain / belt width | 65-185 mm | 65-135 mm | ca. 80-240 mm | ca. 80-320 mm |
| Max. pallet load | 50 kg | ca. 20 kg | ca. 20 kg | ca. 100 kg |
| Max. conveyor speed | 30 m/min | ca. 25 m/min | ca. 18 m/min | ca. 12 m/min |
| ESD variant available | Yes - 10⁵-10⁹ Ω | Limited | No | No |
| Stainless steel variant | Yes - STS (1.4301) | No | No | No |
| Assembly principle | Tool-free snap-fit | Screw-based | Screw-based | Screw-based |
| RFID / indexing support | Yes - WT pallet system | Limited | Yes | Yes |
Bosch Rexroth VarioFlow+ - Product overview
| Series / Component | Application | Key specification | Special feature |
|---|---|---|---|
| VarioFlow+ ESD System | Electronics assembly, PCB transport, EPA zones | Surface resistance 10⁵-10⁹ Ω | IEC 61340-5-1 certified ESD-safe chain |
| Conveyor Chain | General assembly lines, material flow | 65-185 mm width, up to 30 m/min | Multi-strand, free-flow and paced modes |
| Stainless Steel System | Cleanroom, food processing, medical devices | 1.4301 stainless, IP65-compatible | CIP wash-down rated, corrosion resistant |
| Aluminum System (AL) | Lean production, flexible line layouts | Lightweight AL profiles, snap-fit joints | Tool-free reconfiguration, Industry 4.0-ready |
| Workpiece Pallet System WT | Paced assembly, indexed workstations | Up to 50 kg per pallet, stop-and-go capable | RFID carrier identification, indexing stops |
| Stainless Steel System STS | Pharmaceutical, medical, high-hygiene lines | Full STS stainless construction, washable | ISO 13485 / GMP-compatible environments |
| Clamping Conveyor | Gentle product accumulation, buffer zones | Friction-based drive, low back-pressure | Zero-pressure accumulation option |
| Lateral Guide | Pallet tracking, side-guide for WT carriers | Adjustable width, compatible all chain widths | Low-wear polymer guide rail inserts |
Typical application areas: Electronics manufacturing and SMT lines (IEC 61340-5-1, IPC-A-610), semiconductor back-end assembly (SEMI S2), automotive body and powertrain assembly (IATF 16949, VDA 6.3), medical device production (ISO 13485, GMP), pharmaceutical packaging (EU GMP Annex 1), cleanroom logistics (ISO 14644), food and beverage processing (HACCP, IP69K), aerospace sub-assembly (AS9100D), and lean / Industry 4.0 production systems (ISO 9001).