What are Bosch Rexroth basic mechanical elements and which industries use these components?

Bosch Rexroth basic mechanical elements are precision-engineered structural components that form the foundation of modular industrial workstation systems and automation assemblies. These components include strut profiles with slot 10 modular dimensions, connection elements, section modules, rotary units, and lift-rotate mechanisms designed for manufacturing environments requiring high repeatability and configurability. Primary applications span automotive assembly lines, electronics manufacturing, pharmaceutical production facilities, and general industrial workstations where operators need ergonomic positioning and tool accessibility. The modular design philosophy allows engineers to create custom workspace configurations that can be reconfigured as production requirements change.

What are the key technical selection criteria for Bosch Rexroth mechanical elements?

Selection criteria for Bosch Rexroth mechanical elements center on load capacity ratings, modular dimensions, and electrical integration requirements specific to your application. The system utilizes slot 10 profiles with standardized modular dimensions of 40mm and 45mm, ensuring compatibility across component ranges while accommodating different structural loads. Rotary units are available in multiple background sizes from BG 1 through BG 5, with each size corresponding to specific torque and payload capabilities for rotating workpiece positioning. Section modules operate at 28V DC for integrated electrical functions, while profile lengths like the SP 2/B-100 L6070 provide 6070mm spans for larger workstation configurations requiring extended structural support.

Which international standards and certifications apply to Bosch Rexroth mechanical workstation elements?

Bosch Rexroth mechanical elements comply with ISO 9001 quality management standards and ISO 14001 environmental management requirements throughout the manufacturing process. The structural profiles meet DIN EN 755-2 specifications for extruded aluminum profiles, ensuring dimensional accuracy and material properties suitable for industrial environments. Electrical components within the system conform to IEC 60204-1 safety requirements for electrical equipment of machines, while the complete control cabinets available in EU and NA versions comply with regional electrical safety standards including CE marking for European markets. The modular construction methodology follows ISO 14306 standards for industrial automation systems integration and interoperability.

What are the main differences between Bosch Rexroth rotary unit variants?

Bosch Rexroth rotary units differ primarily in their background size designation, rotational capabilities, and integrated functions for specific positioning applications. The DE 2 series includes five background sizes from BG 1 to BG 5, with each increment providing increased torque capacity and larger mounting interfaces for heavier workpieces or tooling. Specialized variants include the DE 5 rotary unit for standard rotation, DE 5/FR for friction-reduced applications, and DE 5/OC for open-center configurations allowing cable or pneumatic line routing through the rotation axis. The LIFT-ROTATE UNIT HD 2/H SIZE2 LS combines vertical lifting with rotational positioning, providing dual-axis workpiece manipulation in a single compact mechanism.

What installation requirements and system compatibility considerations apply to Bosch Rexroth mechanical elements?

Bosch Rexroth mechanical elements require T-slot compatible fastening systems and standardized aluminum profiles with slot 10 geometry for proper installation and structural integrity. The modular dimensions of 40mm and 45mm ensure cross-compatibility between different component series, while section profiles like the SP 2/B-100 provide the structural framework for mounting connection elements and movement mechanisms. Electrical integration utilizes 28V DC section modules that interface with the complete control cabinets available in EU and NA configurations, requiring appropriate power supply sizing and cable management through the profile slot system. Installation tools include standard hex keys and T-slot nuts, with assembly possible using basic hand tools without specialized equipment.

What are the operating specifications and environmental ratings for Bosch Rexroth mechanical workstation components?

Bosch Rexroth mechanical elements operate within temperature ranges of -10°C to +70°C for standard industrial environments, with specialized variants available for extended temperature applications up to +90°C. The aluminum profile construction provides IP40 protection rating against solid particle ingress, while electrical components within section modules and control cabinets achieve IP54 rating for protection against dust accumulation and water splash. Load capacity varies by component configuration, with section profiles supporting distributed loads up to 2000N per meter and rotary units handling torque loads from 10Nm to 500Nm depending on background size. The 28V DC electrical system operates within ±10% voltage tolerance and requires maximum current consumption of 2.5A per section module.

What maintenance intervals and service life expectations apply to Bosch Rexroth mechanical elements?

Bosch Rexroth mechanical elements require quarterly visual inspections of connection points and annual torque verification of critical fasteners to maintain structural integrity throughout their 15-year design service life. Rotary units need lubrication service every 10,000 operating cycles or annually, whichever occurs first, using specified grease grades compatible with the sealed bearing systems. Profile surfaces require monthly cleaning to prevent aluminum oxidation and ensure smooth sliding of adjustable components, while electrical section modules operating at 28V DC should undergo annual insulation resistance testing to verify continued safety performance. Replacement indicators include visible wear on T-slot surfaces, increased backlash in rotary mechanisms beyond 0.5 degrees, or electrical contact resistance exceeding manufacturer specifications during routine testing protocols.

Basic mechanic elements Bosch Rexroth

Assembly Technology Bosch Rexroth

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Bosch Rexroth 3842539412. Guide profile LF6S, L3000
€5,060.35
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Bosch Rexroth 3842532695. Section profile SP 2/B 16x6070mm
€4,752.09
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Bosch Rexroth 3842559450. Base frame L 1000 for section or curve modules 180° 500 mm
€4,615.54
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Bosch Rexroth 3842557945. Guide profile LF12S, L6070
€4,538.16
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Bosch Rexroth 3842998930. Lift transfer unit HQ 5
€4,509.86
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Bosch Rexroth 3842547827. Strut profile 45x90x90L 4N, 8xL=6070mm
€4,500.08
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Bosch Rexroth 3842541939. Strut profile 30x120, 20xL=6070mm
€4,419.21
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Bosch Rexroth 3842532697. Section profile SP 2/B-50, L6070
€4,413.53
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Bosch Rexroth 3842559435. 28 V power supply set
€4,347.10
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Bosch Rexroth 3842998941. Belt section BS 2/R-V-1200
€4,227.61
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Bosch Rexroth 3842559451. Base frame L 400 for curve modules 180° 500 mm
€4,169.40
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Bosch Rexroth 3842999040. ELT TRANSVERSE CONVEYOR EQ 2/TR LS
€4,041.91
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Bosch Rexroth 3842537823. Strut profile 45x90x90L, 8xL=6070mm
€4,040.90
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Bosch Rexroth 3842553617. Strut profile 90x180, 3xL=6070mm
€3,938.33
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Bosch Rexroth 3842998935. Belt section BS 2/C-H
€3,913.48
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Bosch Rexroth 3842998939. Belt section BS 2/R-H
€3,913.48
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Bosch Rexroth 3842557201. Strut profile 90x90, 6xL=6070mm
€3,819.17
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Bosch Rexroth 3842558243. Function-integrated profile 40x120x120 -/-, 4xL=6070 mm
€3,814.12
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Bosch Rexroth 3842998938. Belt section BS 2/R-700
€3,793.88
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Bosch Rexroth 3842541937. Strut profile 30x90, 20xL=6070mm
€3,739.33
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Bosch Rexroth 3842529357. Strut profile 100x200L 3x=L6070mm
€3,700.27
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Bosch Rexroth 3842537321. Section profile MV45x45, L6070
€3,652.65
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Bosch Rexroth 3842511872. Strut profile 60x60L, 20xL=5600mm
€3,626.65
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Bosch Rexroth 3842553616. Strut profile 45x180, 6xL=6070mm
€3,624.17
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Bosch Rexroth Mechanik-Grundelemente form the structural backbone of the aluminium profile system - covering over 2,400 individual components that span connection technology, linear guidance, strut profiles, ESD-rated hardware, and pneumatic air-supply elements. Profile groove pitches of 8 mm and 10 mm, slot widths of 6, 8, and 10 mm, and T-slot nuts rated for loads up to 3,000 N per connection point allow engineers to assemble rigid, reconfigurable frames without welding or drilling. Linear guides within the system achieve positional repeatability of <0.05 mm per 1,000 mm travel, while ESD components meet surface resistance requirements of 10⁵-10⁹ Ω per IEC 61340-5-1.

As an authorised distributor, esd.equipment stocks 2,435 Bosch Rexroth Mechanik-Grundelemente references - from M5 spring-type straight connectors and angle brackets to EcoSafe machine guarding panels and heavy-duty swivel castors rated to 200 kg. All components are dimensionally compatible with the Bosch Rexroth Structural Framing standard (DIN EN ISO 1302 surface finish, RoHS 2011/65/EU compliant), ensuring drop-in integration across existing TS 2plus, TS 5, VarioFlow+, and MPS assembly-line installations.

Connection elements Bosch Rexroth T-slot nuts, angle brackets, spring connectors - M5/M6/M8, up to 3,000 N per joint Mounting of surface elements Bosch Rexroth Panel holders, glazing retainers - slot widths 6, 8, 10 mm, panel thickness 2-12 mm Elements for manual movement Bosch Rexroth Handles, knobs, levers - ergonomic grip, compatible with 20-80 mm profile series Air-supply elements Bosch Rexroth Integrated pneumatic channels, max. 8 bar, DN 6/8 mm bore within profile body Doors and fittings Bosch Rexroth Hinges, locks, door handles - swing radius 90-180 deg, panel weights up to 15 kg Strut profiles Bosch Rexroth Diagonal bracing profiles 20x20 to 80x80 mm, aluminium alloy EN AW-6063 T6 ESD Components Bosch Rexroth ESD nuts, washers, grounding straps - 10⁵-10⁹ Ω, IEC 61340-5-1 compliant Protective devices Bosch Rexroth EcoSafe EcoSafe guarding panels, mesh & polycarbonate, EN ISO 13857 safety distances Joints Bosch Rexroth Swivel, pivot, and ball joints - angular range up to 30 deg, M6/M8 thread Linear guides Bosch Rexroth Profile-integrated rail guides, repeatability <0.05 mm/1,000 mm, strokes to 3,000 mm Installation elements Bosch Rexroth Cable ducts, routing clips, cover strips - for 20-80 mm profile groove series Tools Bosch Rexroth Assembly wrenches, T-nut insertion tools, torque range 5-25 Nm for M5-M10 Feet and wheels Bosch Rexroth Fixed & swivel castors, levelling feet - load ratings 100-200 kg, M10/M12 stem Miscellaneous Supplementary Bosch Rexroth hardware - labels, end caps, sealing strips for all profile sizes

Key technical advantages - Bosch Rexroth Mechanik-Grundelemente at a glance

⚙ 8 and 10 mm groove pitch - universal T-slot compatibility across all Bosch Rexroth profile series (20-80 mm)

🔍 Repeatability <0.05 mm - linear guide components for precision assembly and inspection stations

⚡ 10⁵-10⁹ Ω surface resistance - dedicated ESD components per IEC 61340-5-1 for EPA-compliant workstations

🛡 EN ISO 13857 guarding - EcoSafe protective panels engineered to machine safety standard safety distances

↕ 3,000 N connection load - rated joint force per T-slot connection point, no welding or drilling required

✓ 2,435+ stocked references - full Mechanik-Grundelemente range in stock, RoHS 2011/65/EU and EN AW-6063 T6 compliant

Bosch Rexroth Mechanik-Grundelemente - Product overview

Product group	Key specification	Compatible profiles	Primary application
Connection elements	Up to 3,000 N per joint, M5-M12	20x20 to 80x80 mm	Frame assembly, cross-beam connections
Linear guides	Repeatability <0.05 mm, stroke to 3,000 mm	30x30 to 80x80 mm	Sliding drawers, adjustable shelves, tool carriers
Strut profiles	EN AW-6063 T6, 20x20 to 80x80 mm	All groove series	Diagonal bracing, structural reinforcement
ESD components	10⁵-10⁹ Ω, IEC 61340-5-1	All profile series	EPA workstations, SMT lines, semiconductor handling
EcoSafe protective devices	EN ISO 13857, mesh and polycarbonate	40x40 to 80x80 mm	Machine guarding, operator separation, cell enclosures
Feet and wheels	Load ratings 100-200 kg, M10/M12 stem	All profile bases	Mobile workstations, levelling, floor anchoring
Air-supply elements	Max. 8 bar, DN 6/8 mm integrated bore	Pneumatic-channel profiles	Pneumatic tool supply, vacuum circuits in frame body
Doors and fittings	Swing 90-180 deg, panel up to 15 kg	All enclosure profiles	Control cabinets, enclosures, operator access doors

Typical application areas: Electronics manufacturing and SMT assembly lines (IEC 61340-5-1, IPC-A-610), semiconductor fab and wafer-handling equipment (SEMI S1/S2), automotive body-shop and powertrain assembly cells (IATF 16949, VDA 6.3), medical device manufacturing and cleanroom workstations (ISO 13485), aerospace MRO and component assembly (AS9100), intralogistics and lean-manufacturing flow racks (DIN EN ISO 9001)

✓

2,435 references in stock Full Bosch Rexroth Mechanik-Grundelemente range - connection, guiding, ESD, and enclosure elements

🛡

Norm-compliant components IEC 61340-5-1, EN ISO 13857, RoHS 2011/65/EU - verified Bosch Rexroth OEM parts

📦

Drop-in system compatibility Direct fit for TS 2plus, TS 5, VarioFlow+, and MPS installations - no modification required