Basic mechanic elements

Installation elements

Bosch Rexroth installation elements are used for orderly cable routing and line management in modular profile structures. The range covers cable ducts (N10, 40x40 mm, L=2,000 mm), cable carriers (N8), end caps for cable ducts (slot 40 and slot 45, signal grey), connecting elements and partition dividers (H40, 3,000 mm), and mounting kits for cable ducts. Quick-release fasteners (SW) and potential equalisation cables for cable duct installations complete the 45-item range.

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Buying guide

How to choose Installation elements

What matters when choosing: properties, comparison and typical applications.

Technical characteristics

⚙ Cable duct N10, 40x40 mm - 3842549894, L=2,000 mm, for structured cable routing in the modular system

✓ Cable carrier N8 - 3842555182, slim holder for individual cable runs

⬡ Cable duct end caps - for slot 40 (3842551004) and slot 45 signal grey (3842551006)

📦 Divider H40, 3,000 mm - 3842552245, splits the cable duct for power and control cables

✦ Quick-release fastener SW - 3842146920, tool-free connection of cable duct covers

Part number overview

Part number	Description
3842146920	Quick-release fastener SW
3842555182	Cable carrier N8
3842549894	Cable duct N10, 40x40, L=2,000 mm
3842551006	End cap, cable duct 45, signal grey
3842551004	End cap, cable duct 40
3842548997	Mounting kit, cable duct, slot 10
3842552240	Connecting element, cable duct grey
3842552245	Divider H40, 3,000 mm

Typical applications

Typical applications: Orderly cable routing in assembly frames and workstation systems, separation of power and control cables using duct dividers, retrofitting existing Bosch Rexroth profile structures with cable management, and potential equalisation in ESD-compliant manufacturing environments.

FAQ

Frequently asked questions about Installation elements

What are Bosch Rexroth installation elements and where are they primarily used in industrial applications?

Bosch Rexroth installation elements are mechanical foundation components including cable channels, curves, and separating webs designed for industrial workstation systems and assembly lines. These aluminum components serve automotive manufacturing, electronics assembly, pharmaceutical production, and mechanical engineering facilities where organized cable routing and structured workstation layouts are critical. The cable channels range from 40x40mm to 80x80mm cross-sections with standard lengths of 1000mm, 2000mm, and 3000mm to accommodate various installation requirements. Installation elements provide the mechanical infrastructure for ESD-safe workstations, automated assembly systems, and modular production environments where precise cable management and system expandability are essential for operational efficiency.

What are the key technical specifications for selecting Bosch Rexroth cable channels and installation elements?

Bosch Rexroth cable channels are available in four standard cross-sections: 40x40mm, 40x80mm, 80x40mm, and 80x80mm, manufactured from aluminum with wall thickness of 3mm for structural integrity. Standard lengths include 1000mm for compact installations, 2000mm for medium spans, and 3000mm for extended routing applications, with specific part numbers like 3842996356-1000 for 40x40mm channels and 3842552275 for 80x80mm variants. The aluminum construction provides corrosion resistance and electromagnetic shielding properties essential for electronics manufacturing environments. Selection criteria include cable bundle diameter, routing path complexity, mounting surface availability, and integration requirements with existing Bosch Rexroth profile systems for optimal mechanical compatibility.

Which international standards and certifications apply to Bosch Rexroth installation elements for industrial workstations?

Bosch Rexroth installation elements comply with ISO 9001 quality management standards and are designed according to DIN EN 60204-1 electrical equipment safety requirements for machinery applications. The aluminum cable channels meet EMC directive 2014/30/EU for electromagnetic compatibility in industrial environments and conform to RoHS 2011/65/EU material composition standards. ESD-compatible variants follow IEC 61340 electrostatic discharge protection standards essential for electronics assembly workstations. Installation elements are manufactured under ISO 14001 environmental management certification and comply with machinery directive 2006/42/EC for integration into automated production systems, ensuring regulatory compliance across European industrial facilities.

What are the main differences between Bosch Rexroth cable channel variants and curve connection elements?

Bosch Rexroth cable channels are differentiated by cross-sectional dimensions and length specifications, with 40x40mm channels like part 3842552268 designed for light cable loads while 80x80mm variants such as 3842552275 accommodate heavy-duty installations with multiple cable bundles. Curve elements including horizontal-to-vertical transitions like 3842552257 for 40x40mm and 3842552260 for 80x80mm systems enable directional changes while maintaining cable protection and system continuity. The N10 series channels like 3842549894 feature enhanced mounting compatibility with standard industrial profiles, while separating webs such as 3842552246 with 80mm height provide internal cable segregation within larger channels. Grey-colored variants like 3842559336 offer visual differentiation for specific application requirements in multi-system installations.

What are the installation requirements and system compatibility considerations for Bosch Rexroth installation elements?

Bosch Rexroth installation elements require mounting to compatible aluminum profiles using standard T-slot nuts and mounting brackets with M6 or M8 fasteners depending on load requirements and system configuration. Cable channels integrate directly with Bosch Rexroth modular profile systems through standardized connection interfaces and maintain compatibility with existing workstation frameworks and conveyor systems. Installation requires consideration of cable bend radius limitations, typically 5 times cable diameter for standard industrial cables, and adequate access for maintenance through removable channel covers. The aluminum construction provides galvanic compatibility with steel mounting structures when proper isolation techniques are applied, while the modular design enables system expansion and reconfiguration without major structural modifications to existing installations.

What safety ratings and environmental operating conditions apply to Bosch Rexroth installation elements?

Bosch Rexroth installation elements operate within temperature ranges from -20°C to +80°C for standard aluminum variants, with extended temperature capability available for specialized applications in harsh industrial environments. The cable channels provide IP20 basic protection against solid objects larger than 12mm while maintaining accessibility for cable installation and maintenance procedures. ESD-compatible versions maintain surface resistance values between 10^6 to 10^9 ohms per IEC 61340 standards to prevent electrostatic discharge damage in sensitive electronics manufacturing. The aluminum construction offers inherent fire resistance classification and provides electromagnetic shielding effectiveness exceeding 40dB for frequencies up to 1GHz, essential for protecting sensitive control cables in automated production systems.

What maintenance schedules and inspection requirements are recommended for Bosch Rexroth installation elements?

Bosch Rexroth installation elements require quarterly visual inspections for mechanical damage, corrosion, and mounting fastener integrity, with particular attention to high-vibration environments where connection loosening may occur. Cable channels should undergo annual cleaning to remove accumulated debris and contamination that could impair electromagnetic shielding properties or create fire hazards in industrial applications. ESD-compatible variants require semi-annual surface resistance testing using calibrated meters per IEC 61340 standards to verify continued electrostatic protection effectiveness. The aluminum construction provides service life exceeding 20 years under normal industrial conditions, with replacement indicators including visible corrosion, structural deformation, or failure to maintain specified ESD properties during routine testing procedures.