Soldering

Soldering at esd.equipment covers manual soldering stations, desoldering and rework systems, automated soldering robots, solder fume extraction, inspection systems and the complete range of consumables from the leading manufacturers JBC, Hakko, Weller, Ersa, Metcal, Plato, OKI, Thermaltronics, Quick and Leister. The range extends from compact hand soldering stations for field service technicians through to fully configured 4-axis soldering robots for series production.

All equipment and soldering tips are suitable for ESD-compliant EPA zones. Calibratable stations allow quality documentation per IPC-A-610 and ISO 9001. Manual desoldering aids, solder wick and pumps complement the range for rework and repair.

Categories

JBC Soldering toolsPrecision stations with sleep and hibernation function

Ersa soldering toolsi-Tool MK2, Trace, desoldering stations, tip series 102-162

Hakko soldering stationsFX stations, tip series T12, T15, T32, T35, T39

Weller soldering toolsWE, WX, WT stations, desoldering stations, rework systems

Quick soldering toolsStations 70-1350 W, soldering robots, extraction systems, ESD

Metcal soldering toolsSmartHeat technology, MX and GT tip cartridges

ThermaltronicsTMT stations and Curie-Heat soldering tips

OKI soldering toolsMetallic Jet stations and tips, desoldering units

Leister hot air toolsIndustrial hot air units and welding systems from Leister

Solder fume extractionBench and floor extractors, ULT, Quick, Plato with HEPA/activated carbon

Inspection systemsMagnifying lamps, microscopes, camera systems for solder joint inspection

Manual desoldering aidsSolder suckers, solder wick, flux, cleaning consumables

AccessoriesSolder wire, flux, chemicals, consumables

⚡ ESD-compliant equipment - all stations for EPA zones per DIN EN 61340-5-1

✓ Calibratable stations - IPC-A-610, ISO 9001, factory calibration certificates on request

⚙ Leading brand manufacturers - JBC, Hakko, Weller, Ersa, Metcal, Quick, OKI, Thermaltronics

↕ Automation systems - 4-axis Quick soldering robots for series production

📦 Complete consumable range - OEM tips, activated-carbon filters, solder wire, flux

⛤ Solder fume extraction - ESD-safe bench and floor extractors with HEPA and activated carbon

Brand	Technology	Typical stations	Strength
JBC	Cartridge heater element	CD, DDE, CDE, NT115	Fast heat-up, sleep/hibernate function
Hakko	FX stations, composite tips	FX-951, FX-971, FR-301	Wide tip programme T12/T15/T39
Weller	WE/WX Magnastat, digital control	WE1010, WX1, WT1, WQB	Tool-change station and rework
Ersa	i-Tool active, DUR coating	i-Tool MK2, Trace, RDS 80	Active tip technology, desoldering
Metcal	SmartHeat, HF resonance	MX-5200, GT90-H	Self-regulating temperature, no controller
Quick	Digital, HF, rapid cartridge	3202, TS8, 861DW, TR1300A	Broad selection, robots, extraction

Typical applications: SMT hand soldering and rework in board assembly (IPC-A-610), desoldering and component replacement on PCBs, automated selective soldering in THT series production, quality assurance and solder joint inspection with inspection systems, solder fume extraction in EPA zones, cable assembly and wiring connections, and maintenance and repair in electronics industry service laboratories.

✓ Authorised distributorJBC, Hakko, Weller, Ersa, Metcal, Quick and more

⚙ ESD-safe and calibratableDIN EN 61340-5-1, IPC-A-610, ISO 9001

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i-CON VARIO 2 HP MK2 ESD 2-Channel Soldering Station with i-Tool HighPower 250 W - Ersa 0ICV2005HP
€1,088.15
Excl. 19% VAT , excl. Shipping Cost
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Weller FT91014699N. Extraction unit for fine dust Zero Smog TL with gas filter
€1,085.95
Excl. 19% VAT , excl. Shipping Cost
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Desoldering Station 140W Vacuum Pump - Hakko FR-410
€1,073.50
Excl. 19% VAT , excl. Shipping Cost
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Hot air unit 900 W, up to 600 °C with Minor fan for SMD and shrink tubing - Leister LABOR-S
€1,068.00
Excl. 19% VAT , excl. Shipping Cost
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Weller FT91013699N. Extraction unit soldering fume Zero Smog TL
€1,065.65
Excl. 19% VAT , excl. Shipping Cost
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OKI PCT-102-21. Focus preheating element, armrest, free standing circuit board holder
€1,060.05
Excl. 19% VAT , excl. Shipping Cost
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PCB Holder for Rework Station - Hakko C5027
€1,056.69
Excl. 19% VAT , excl. Shipping Cost
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Single-channel hot-air station 105 W / 230 V, 50-550 C - Weller WAD 101
€1,056.66
Excl. 19% VAT , excl. Shipping Cost
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Hot Air Handpiece Guide Stand - Hakko C1392B
€1,055.55
Excl. 19% VAT , excl. Shipping Cost
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Digital 2-channel soldering station WT 2020M set, 150 W with WMRP and WMRT - Weller WT 2020M Set
€1,049.66
Excl. 19% VAT , excl. Shipping Cost
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Metcal MX-5250. Two-channel Desoldering station with Desoldering gun MX-DS1
€1,048.81
Excl. 19% VAT , excl. Shipping Cost
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WTHA 1 digital hot air station, 900 W, 50-600 deg C, with TNR 40 nozzle - Weller WTHA 1
€1,044.66
Excl. 19% VAT , excl. Shipping Cost
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Desoldering station 95 W with DSX80 desoldering iron and vacuum - Weller WDD 81V
€1,035.66
Excl. 19% VAT , excl. Shipping Cost
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Alsident 100-6555-1-6. ESD extraction arm system DN100 for table mounting, 3 joints, 1370 mm, black
€1,032.88
Excl. 19% VAT , excl. Shipping Cost
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Solder fume extraction unit, 2 point extraction units
€1,019.24
Excl. 19% VAT , excl. Shipping Cost
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JBC WSS-2B. WSS Station High-Temperature Precision wire Stripper
€1,015.29
Excl. 19% VAT , excl. Shipping Cost
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JBC WSB-2B. High temperature stripper 230V
€1,015.29
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Metcal MX-5211. Two-channel soldering station 230 Volt, 2 soldering irons MX-H1-AV
€1,012.65
Excl. 19% VAT , excl. Shipping Cost
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Donaldson Bofa 30351595-1209-4. V250 Solder fume extraction unit, double arm, 230 V, 50 Hz
€1,009.39
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Digital filter unit control with remote and airflow regulator - ULT 03.1.021
€1,004.80
Excl. 19% VAT , excl. Shipping Cost
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OKI BTX-208. Solder fume extraction unit, for 8 tip extraction units, Pre-HEPA gas extraction system
€1,001.54
Excl. 19% VAT , excl. Shipping Cost
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WX 2010 Micro MS soldering station set, 2 channels, MIL-SPEC, component size M-L - Weller WX 2010 Micro MS
€998.68
Excl. 19% VAT , excl. Shipping Cost
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Alsident 75-9065-3-22-6. ESD extraction arm system DN75, 3 joints, 1660 mm, black - ceiling mounting
€995.63
Excl. 19% VAT , excl. Shipping Cost
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Alsident 25-604535-F-5. Extraction cabinet 117 m³/h, 635x480x350 mm, white, with flonge
€994.60
Excl. 19% VAT , excl. Shipping Cost

What is professional soldering equipment and what industries require industrial-grade soldering solutions?

Professional soldering equipment encompasses precision-controlled soldering stations, hybrid rework systems, automated soldering robots, and specialised extraction systems designed for high-volume electronics manufacturing and repair operations. Industries requiring industrial-grade soldering solutions include aerospace electronics manufacturing, automotive ECU production, telecommunications infrastructure, medical device assembly, and precision instrumentation fabrication. Advanced systems like the Quick 9594FYA-A 4-axis soldering robot with dual tables handle complex PCB assemblies requiring repeatable joint quality, while hybrid rework stations such as the Ersa HR500 with 2500W output enable component replacement on multilayer boards without thermal damage.

What are the key technical selection criteria for industrial soldering systems and what power ratings are available?

Key technical selection criteria for industrial soldering systems include power output ranging from 540W for basic preheating applications to 5400W for large PCB preheating systems, temperature control precision typically within ±1°C, and automation capability for high-volume production. The JBC PHXLE-2KA preheating system delivers 5400 watts for boards up to 51 x 61 cm, while the Ersa HR500 hybrid rework system provides 2500W output for precision component removal and placement. Four-axis automation capability as found in Quick 9494F-A and 9584EYA systems enables unmanned operation with programmable soldering sequences, while extraction flow rates from 120 m³/h to 1000 m³/h accommodate different workshop ventilation requirements.

Which international standards and certifications apply to professional soldering equipment in industrial environments?

Professional soldering equipment must comply with IEC 61010 for electrical safety in measurement and laboratory equipment, EN 61000 series for electromagnetic compatibility, and ISO 9001 quality management standards for manufacturing consistency. ATEX certification becomes mandatory for soldering operations in potentially explosive atmospheres, particularly in chemical processing or fuel system manufacturing facilities. Equipment used in medical device production requires ISO 13485 compliance, while automotive electronics manufacturing demands TS 16949 certification for quality systems. ESD-safe designs following IEC 61340-5-1 standards prevent electrostatic discharge damage to sensitive components during soldering operations, with grounding resistance typically maintained below 10^9 ohms.

What are the differences between hybrid rework stations, automated soldering robots, and basic soldering stations?

Hybrid rework stations like the Ersa HR500 combine infrared heating, hot air, and contact heating for precise component removal without thermal stress to adjacent components, featuring power outputs of 2500W and temperature profiles up to 450°C. Automated soldering robots such as the Quick 9594FYA-A provide 4-axis positioning with dual work tables, enabling continuous production cycles while one table operates and the other loads, achieving positioning accuracy within 0.02mm. Basic soldering stations offer manual temperature control typically from 150°C to 450°C with rapid thermal recovery, suitable for prototype work and low-volume repairs. Extraction integration varies from basic fume removal at 400 m³/h flow rates to sophisticated fine dust filtration systems operating at 1000 m³/h with 1700 Pa pressure capability.

What are the installation requirements and system compatibility considerations for professional soldering equipment?

Professional soldering equipment requires 230V single-phase or 400V three-phase power supply depending on system power ratings, with high-power systems like the JBC PHXLE-2KA requiring 230V at 5400W demanding dedicated electrical circuits with appropriate overcurrent protection. Compressed air supply at 6-8 bar pressure is essential for automated systems and pneumatic component placement, while extraction systems need ductwork dimensioned for airflow rates from 250 m³/h to 1000 m³/h depending on workspace volume. Temperature-controlled environments maintain ambient conditions between 15°C and 35°C for optimal soldering iron calibration, and ESD-protected work surfaces require continuous ground monitoring with resistance measurements below 10^9 ohms. Integration with existing production lines demands communication protocols such as RS-232 or Ethernet for process data logging and quality traceability.

What safety ratings and environmental operating specifications apply to industrial soldering systems?

Industrial soldering systems typically feature IP20 to IP54 protection ratings depending on application environment, with higher ratings required for dusty manufacturing environments or areas subject to cleaning procedures. Operating temperature ranges span from 5°C to 40°C ambient for standard equipment, while specialised systems handle extreme conditions from -10°C to 55°C with appropriate derating factors applied above 35°C ambient temperature. Extraction systems like the ULT ASD series operate at pressure differentials up to 12,000 Pa for explosive atmosphere applications, meeting ATEX Zone 22 requirements for combustible dust environments. Electrical safety classifications include Class I equipment with protective grounding, overvoltage category II for installation-level transient protection, and pollution degree 2 for normal industrial environments without conductive contamination.

What are the maintenance schedules and service life expectations for professional soldering equipment?

Professional soldering equipment requires daily temperature calibration verification using certified reference standards traceable to national metrology institutes, with full calibration performed every 6-12 months depending on usage intensity and quality system requirements. Soldering tip replacement typically occurs every 200-500 hours of operation depending on temperature settings and solder alloy composition, while heating element replacement intervals range from 2000-5000 hours for industrial-grade systems. Extraction system filters require replacement every 3-6 months based on particulate loading, with fine dust filters in systems like the ULT ASD 1200 requiring monitoring of pressure differential across filter media. Preventive maintenance schedules include weekly cleaning of air passages, monthly inspection of electrical connections for oxidation or looseness, and annual replacement of temperature sensors to maintain ±1°C accuracy specifications throughout the 10-15 year expected service life of industrial soldering stations.