What are ERSA rework systems and which industries require them for electronics repair?

ERSA rework systems are precision soldering and desoldering stations designed for component-level repairs on populated PCBs, enabling removal and replacement of surface-mount and through-hole components without damaging surrounding circuits. These hybrid systems combine hot air, infrared heating, and vacuum pickup capabilities for electronics manufacturing, automotive ECU repair, aerospace component refurbishment, and medical device servicing. Industrial applications include BGA rework, QFP replacement, and prototype modifications where component-level repair maintains product functionality while reducing waste costs compared to complete board replacement.

How do I select the right ERSA rework system based on power requirements and PCB dimensions?

ERSA rework system selection depends on maximum component size, PCB dimensions, and thermal requirements, with power ratings ranging from 400W in the HR200 series to 2500W in the HR500 hybrid systems. The HR100A accommodates standard PCBs up to 100x100mm, while the HR600 series handles larger boards up to 535x300mm using interchangeable mounting frames like the 0HR635 XL variant. Higher wattage systems like the 2500W HR500 provide faster heating cycles for large components and multilayer boards with high thermal mass, while 400W systems suit smaller components and cost-sensitive applications.

Which international standards apply to ERSA rework systems for industrial electronics repair?

ERSA rework systems comply with IEC 61010-1 safety standards for electrical test and measurement equipment, ensuring operator protection during high-temperature soldering operations up to 450°C. The systems meet ISO 9001 quality management requirements for consistent process control and traceability in electronics manufacturing environments. ESD protection follows IEC 61340-5-1 standards to prevent electrostatic discharge damage to sensitive components during rework procedures, while thermal profiling capabilities support IPC-A-610 acceptability standards for electronic assemblies and J-STD-020 moisture sensitivity classifications.

What are the main differences between ERSA HR100A, HR200, and HR500 rework system variants?

The ERSA HR100A operates as a compact hybrid system with integrated heating plate IRHP100A for PCBs up to 100x100mm, while the HR200 provides 400W power handling for medium-sized components without integrated preheating. The HR500 delivers 2500W hybrid capability combining hot air, infrared, and vacuum systems for large BGA components and high-thermal-mass assemblies requiring rapid temperature cycling. The HR600 series includes advanced features like the HR610XL reflow process camera RPC for real-time solder joint monitoring and accommodates PCBs up to 535x300mm through interchangeable frames, making it suitable for complex automotive and industrial electronics repair.

What are the installation requirements and system connections for ERSA rework systems?

ERSA rework systems require 230V single-phase power supply with appropriate current capacity ranging from 2A for 400W HR200 systems to 11A for 2500W HR500 units, plus compressed air supply at 6-8 bar for vacuum pickup and component handling functions. Installation includes exhaust ventilation connections for fume extraction during lead-free soldering processes and ESD grounding through the workstation frame to maintain electrostatic protection. The heating plates like IRHP100A-03 operate at 800W requiring dedicated electrical connections, while precision mounting rails and PCB holders ensure mechanical stability during thermal cycling and component manipulation procedures.

What safety ratings and operating temperature ranges do ERSA rework systems maintain?

ERSA rework systems operate with hot air temperatures up to 450°C and heating plate temperatures reaching 300°C, maintaining precise thermal control within ±5°C for consistent solder joint formation. The systems feature IP20 protection ratings for normal workshop environments and include safety interlocks preventing operation without proper vacuum pickup engagement or temperature sensor feedback. Operating ambient temperature range spans 15-35°C with relative humidity below 80% non-condensing, while internal temperature monitoring systems provide automatic shutdown protection if thermal limits exceed safe operating parameters during component rework procedures.

What maintenance intervals and service life expectations apply to ERSA rework systems?

ERSA rework systems require monthly cleaning of air filters and vacuum lines plus quarterly calibration of temperature sensors to maintain ±2°C accuracy for critical soldering profiles. The heating elements in systems like the IRHP100A heating plates typically provide 3000-5000 operating hours before replacement, while vacuum pumps need annual service including seal replacement and oil changes for consistent pickup performance. Complete system recalibration following ISO 17025 traceability standards should occur annually or after 500 operating hours to ensure temperature profiling accuracy meets IPC soldering requirements and component manufacturer specifications for thermal cycling limits.

Rework Systems

Ersa Soldering Technology

Ersa rework systems combine IR bottom heating, hot-air top heating and precise temperature control in a single unit for safe removal and re-soldering of BGA, QFP and CSP components. The Hybrid Rework System HR100A at 200 W heating power combines IR and hot-air heating and is available with an integrated heating plate (HR100A-HP) or as a pure handpiece system. The i-Con C control cable connects the control unit to the HP100A handpiece, while the Y-adapter 0IRHP100A-15 enables simultaneous operation of the HP100A and solder extraction.

The range covers 128 articles including complete systems, stands, cables and accessories. The dedicated rework stand for the HR 100 A holds the handpiece in position above the component, reducing operator fatigue during sustained use.

⚡ 200 W heating power (HR100A) - combined IR and hot-air heating for even heat distribution

⚙ Hybrid IR + hot-air principle - gentle heating of BGA, QFP and CSP without thermal stress

✓ Heating plate option HR100A-HP - integrated bottom heater stabilises the thermal gradient across the board

✦ Modular system cabling - Y-adapter 0IRHP100A-15 for simultaneous extraction and HP100A operation

📦 Complete stands available - rework stand 0IRHR-ST050 for precise, low-fatigue handpiece positioning

Part number	Description	Notes
0IRHR100A	Hybrid Rework System HR100A, IR + hot-air, 200 W	Without heating plate
0IRHR100A-HP	HR100A with integrated heating plate, 200 W	Bottom heater for BGA rework
0IRHP100A-14	Control cable i-Con C to HP100A	Connects control unit to handpiece
0IRHP100A-15	Y-adapter i-Con C	HP100A + extraction simultaneously
0IRHR-ST050	Hybrid rework stand, complete	For HR 100 A, precise positioning

Typical applications: BGA reballing and rework in SMT production, repair of QFP- and CSP-populated boards, maintenance in power electronics and drive technology, rework on prototype boards in R&D areas, and after-sales service for complex assemblies.

✓ 128 articles availableSystems, stands, cables, accessories in stock

⚙ Authorised Ersa distributorOriginal spare parts and system accessories

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Dip Stencil 20 x 20 mm, 0.12 mm Dip Depth - Ersa 0PR100-D014
€405.10
Excl. 19% VAT , excl. Shipping Cost
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Handle for PCB Holder (for easy replacement), for HR 600XL - Ersa 0HR624XL
€267.75
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Pin for Hold-Down Device 0HR626XL - Ersa 0HR626XL-01
€204.75
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Pin for Support Rail 0HR627XL, Spare Part - Ersa 0HR627XL-01
€199.50
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Pin for Support Rail 0HR554-01 - Ersa 0HR554-02
€84.00
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Component Filter for All Nozzles, Pack of 10 - Ersa 0HR5521/10
€29.40
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