Chain conveyor system Bosch Rexroth VarioFlow plus

Assembly Technology Bosch Rexroth

The Bosch Rexroth VarioFlow+ chain conveyor system is a modular chain transport concept for the continuous and indexed movement of workpiece pallets, containers and assemblies along assembly and test lines. The system is available in an aluminium base variant (AL), a stainless steel variant (STS) for hygienically demanding environments, and an ESD variant for electrostatic protected conveyor areas. Conveyor chains in three widths (65+, 90+, 120+ and 160+/320+) plus curves at 30°, 45°, 90° and 180° allow any track topology.

Workpiece pallet systems (WT), side guides, clamping conveyors and system-specific tools complete the kit. VarioFlow+ is compatible with the Bosch Rexroth transfer systems TS 2plus and TS 5 and can be extended with section transfers, separators and positioning units into complete assembly lines.

Three material systems - aluminium (AL), stainless steel (STS) and ESD, for standard, hygiene and EPA requirements
Chain widths 65+, 90+, 120+, 160+, 320+ - scalable to workpiece pallet size and load, types FLAT/FRICTION/UNIVERSAL/CLEATED
Curves 30°, 45°, 90°, 180° - all angle combinations for any track topology
Workpiece pallet system WT - positioning units, separators, section transfers for indexed operation
ESD variant for EPA zones - conveyor chain and curve wheels electrostatic dissipative per DIN EN 61340-5-1
📦 Slide rail PREMIUM L30M - Art. 3842546116, low-wear sliding guide for long service intervals
FeatureAL (Aluminium)STS (Stainless steel)ESD
Main materialAluminiumStainless steel (48.3x1.5 mm tube)Aluminium with ESD chain
Curves30°, 45°, 90°, 180° AL30°, 45°, 90° HOR STS, R500-R70030°, 45°, 90°, 180° AL ESD
Chain widths65+, 90+, 120+, 160+, 240+, 320+65+, 90+, 120+65+, 90+
ApplicationStandard assembly lineHygiene, food, pharmaEPA zone, electronics assembly
Direct base unit3842546120-3842546125Track profile STS1/2ESD conveyor chain 3842546088/89

Typical applications: Manual and semi-automated assembly lines in electronics, automotive and appliance manufacturing, EPA zones with ESD conveyor chain, food and pharmaceutical production with the stainless steel variant (STS), cleanroom conveyor systems, and transfer links between Bosch Rexroth TS 2plus/TS 5 transfer systems and manual workstations.

✓ Authorised distributorBosch Rexroth VarioFlow+ chain conveyor systems
⚙ 3 system variantsAluminium, stainless steel STS, ESD - from stock
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