Stripping, Crimping and Cable Processing

Crimp Dies and Interchangeable Heads

Crimp dies and interchangeable heads extend a crimping system plier to further contact systems without buying a separate tool for each one. The die defines the crimp profile and the nest, the base tool provides the leverage and the ratchet lock; the joint itself follows DIN EN 60352-2 and is verified by crimp height, micrograph and pull out force. A die is selected by contact system and contact manufacturer, by cross section range and by the mount of the base tool already in use. The range covers 56 articles from Knipex, together with the matching 200 mm system pliers.

  • 43 items
  • 1 manufacturer
  • Net prices plus VAT
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  1. Crimping die set for Junior Power Timer without single seal system, 0.5 to 2.5 mm², four nests - Knipex 97 49 54
    €133.85
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Buying guide

How to choose Crimp Dies and Interchangeable Heads

What matters when choosing: properties, comparison and typical applications.

Technical features

⚡ Quick change mount - dies are exchanged without tools, the 200 mm base plier stays in service
⚙ Profile per contact design - square, hexagonal, trapezoidal, roll and indent crimp in the same tool body
↕ Crimp nests to standard - wire end ferrules DIN 46228, tubular and compression lugs DIN 46237, butt connectors DIN 46341
✓ System specific dies - D-Sub, modular plugs, F connectors, coax, MQS, Junior Power Timer, solar MC4
✓ Ratchet lock of the base tool - constant crimp height across all dies, burnished finish against corrosion

Dies and contact systems

Die typeContact systemProfileStandard or reference
Wire end ferrule dieinsulated and uninsulated ferrules, twin ferrulestrapezoidal or squareDIN 46228
Uninsulated lug dietubular, compression and crimp cable lugsindent crimpDIN 46237
Connector diebutt and compression connectors, heat shrink connectorsindent or roll crimpDIN 46341
Blade terminal dieopen connectors 4,8 and 6,3 mm, flag terminalsroll crimpblade terminal sizes
Data technology diemodular plugs, D-Sub, F connectors, coaxsystem specificconnector design
Automotive and solar dieMQS, Junior Power Timer, MC4system specificcontact manufacturer

Typical applications

Typical applications: prototype and small batch work with frequent changes of contact system; control cabinet building with ferrules and cable lugs on one base tool; network and antenna work with modular, F and coaxial connectors; vehicle and control wiring with MQS and Power Timer contacts; photovoltaic installation with MC4 connectors; on site service and assembly with one case instead of several single purpose pliers.