Basic mechanic elements Bosch Rexroth

Assembly Technology Bosch Rexroth

Bosch Rexroth basic mechanic elements form the connection, fastening, and motion system for modular aluminium profile structures. The range divides into 14 product groups: strut profiles (slot 6-10, grids 20-60), connection elements (hammer nuts, brackets, base angles, T-slot nuts), linear guides, air-supply elements for compressed air in hollow-chamber profiles, doors and fittings, installation elements, tools, feet and wheels, manual motion elements (rollers, sliders, racks), ESD components, protective devices and partitions (EcoSafe), joints, and surface element mountings. All groups share the slot principle for full system compatibility.

Profile cross-sections range from compact 20x20 mm lightweight profiles (slot 6) to 100x200 mm heavy-duty profiles (slot 10 R50). Cut-to-length articles in all main cross-sections and pre-cut 1000 mm sections allow precise sizing without external sawing. ESD variants in strut profiles, end caps, and door fittings enable EPA-compliant use.

Categories

Strut profiles Bosch RexrothSlot 6-10, grids 20-60, over 600 articles in 20 subcategories

Doors and fittings Bosch RexrothSliding, folding door elements, locks, bow handles incl. ESD

Mounting of surface elements Bosch Rexroth

Mounting of surface elementsEdge trim profiles, glazing guards, floor panels, ESD bonding

Elements for manual movement Bosch Rexroth

Elements for manual movementRoller elements, carrying rollers, sliders, racks, Eco-Flow rollers

Installation elements Bosch RexrothCable ducts, lamp holders, and installation accessories in profiles

Linear guides Bosch RexrothGuide rails and carriages for precise linear motion

Air-supply elements Bosch RexrothCompressed air in hollow-chamber profiles, G1/2" to 3/8", flange plates

Tools Bosch RexrothSystem tools for profile assembly and custom sizing

Feet and wheels Bosch RexrothLevelling feet, swivel castors, and fixed castors for profile frames

Connection elements Bosch Rexroth344 articles: hammer nuts, T-slot nuts, brackets, base angles

ESD components Bosch RexrothAntistatic profile components for EPA zones per IEC 61340-5-1

Protective devices EcoSafePersonnel protection partitions and safety guards in profile system

Joints Bosch RexrothAngle and pivot joints for movable profile structures

MiscellaneousAdditional basic mechanic elements outside standard categories

⚙ Slot principle slot 6-10 - all connection elements engage the T-slot, no custom parts required

✦ Anodized aluminium - corrosion-resistant, lightweight, suited to indoor and protected outdoor use

🛡 ESD variants across all main categories - floor panels, end caps, bow handles, ESD strut profiles for EPA zones

↕ Cross-sections 20x20 to 100x200 mm - from lightweight frames to heavy-duty load-bearing systems

⬡ Cut-to-length service for all main profiles - millimetre-precise lengths, 1000 mm sections as individual items

✓ Compressed air in the profile - air-supply elements route compressed air through hollow chambers, no separate hose system

Application	Recommended product groups
Light frames, laboratory structures	Strut profiles slot 6 R20, connection elements, feet
Workstation systems	Strut profiles slot 8 R30, connection elements, doors/fittings
Transfer lines, conveyor frames	Strut profiles slot 10 R45, manual motion, air supply
Heavy-duty structures	Strut profiles slot 10 R50/60, connection elements
EPA zones (ESD)	ESD components, ESD floor panels, ESD end caps, ESD handles
Personnel protection	EcoSafe protective devices and partitions

Typical applications: Modular assembly frames and workstation systems in automotive, electronics, and medical device manufacturing, frame systems for Bosch Rexroth VarioFlow+ and TS 2plus transfer lines, EPA-compliant structures with integrated ESD elements, machine guards with sliding and folding doors, and EcoSafe protection partitions for personnel safety in automated production facilities.

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Strut Profile 50x150L M12/M12, 1000 mm - Bosch Rexroth 3842993199-1000
€134.53
Excl. 19% VAT , excl. Shipping Cost
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Strut Profile 100x100L D17/D17, 1000 mm - Bosch Rexroth 3842993176-1000
€133.70
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Strut Profile 100x100L D17/D17V, 1000 mm - Bosch Rexroth 3842993177-1000
€133.70
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Strut Profile 80x120L M12, ESD-Compatible, Anodized Aluminum, 1000 mm - Bosch Rexroth 3842993202-1000
€132.53
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Strut Profile 45x180 D17/D17, Anodized Aluminum, 1000 mm - Bosch Rexroth 3842990342-1000
€132.47
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Strut Profile 90x90 D17/-, 1000 mm - Bosch Rexroth 3842990092-1000
€131.42
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Conveyor Section ST 2/C-H - Bosch Rexroth 3842994189
€131.14
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Conveyor Section ST 2/R-H, Heavy-Duty Profile - Bosch Rexroth 3842994192
€131.14
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Conveyor Section ST 2/R VPlus - Bosch Rexroth 3842994193
€131.14
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Wrench Socket Torx T50 x 180 mm, 3/8" Drive - Bosch Rexroth 3842558194
€130.95
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Base Plate CGP 40x120x120 for Profiles and Castor Supports - Bosch Rexroth 3842558226
€130.95
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Drilling Jig Torx 25 for Slot 6, Aluminum - Bosch Rexroth 3842537556
€130.41
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Strut Profile 40x40L 1N, 6070 mm, Anodized Aluminum, ESD-Compatible - Bosch Rexroth 3842529362
€130.35
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Strut Profile 40x40L 2N, 6070 mm, Anodized Aluminum, ESD-Rated - Bosch Rexroth 3842529364
€130.35
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Strut Profile 80x120L D17V/D17V, 1000 mm - Bosch Rexroth 3842993229-1000
€130.34
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Strut Profile 45x180 M12/M12, Anodized Aluminum, 1000 mm - Bosch Rexroth 3842990339-1000
€130.28
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Sensor Cable FSK M12 DQ E5, 5000 mm, Pre-Assembled - Bosch Rexroth 3842562404
€130.10
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Strut Profile 40x40L 2NVS, 6070 mm, Anodized Aluminum, ESD-Compatible - Bosch Rexroth 3842529366
€130.06
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Strut Profile 40x40L 3N, 6070 mm, ESD-Rated, Anodized Aluminum - Bosch Rexroth 3842529368
€130.06
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Strut Profile 100x100L M12, 1000 mm, Anodized Aluminum, 8 Slots - Bosch Rexroth 3842993172-1000
€129.82
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Strut Profile 90x90 M16, 1000 mm, Slot 10, Anodized Aluminum - Bosch Rexroth 3842990501-1000
€129.75
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Protective Frame 1800 x 500 mm, Anodized Aluminium, Woven Wire Grille WG40 - Bosch Rexroth 3842554282
€128.93
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Strut Profile 60x90 F2/F2, 1000 mm - Bosch Rexroth 3842990478-1000
€127.47
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System Door Kit EcoSafe B750, Frame 750 x 1800 mm - Bosch Rexroth 3842523165
€126.45
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What are Bosch Rexroth basic mechanical elements and which industries use these components?

Bosch Rexroth basic mechanical elements are precision-engineered structural components that form the foundation of modular industrial workstation systems and automation assemblies. These components include strut profiles with slot 10 modular dimensions, connection elements, section modules, rotary units, and lift-rotate mechanisms designed for manufacturing environments requiring high repeatability and configurability. Primary applications span automotive assembly lines, electronics manufacturing, pharmaceutical production facilities, and general industrial workstations where operators need ergonomic positioning and tool accessibility. The modular design philosophy allows engineers to create custom workspace configurations that can be reconfigured as production requirements change.

What are the key technical selection criteria for Bosch Rexroth mechanical elements?

Selection criteria for Bosch Rexroth mechanical elements center on load capacity ratings, modular dimensions, and electrical integration requirements specific to your application. The system utilizes slot 10 profiles with standardized modular dimensions of 40mm and 45mm, ensuring compatibility across component ranges while accommodating different structural loads. Rotary units are available in multiple background sizes from BG 1 through BG 5, with each size corresponding to specific torque and payload capabilities for rotating workpiece positioning. Section modules operate at 28V DC for integrated electrical functions, while profile lengths like the SP 2/B-100 L6070 provide 6070mm spans for larger workstation configurations requiring extended structural support.

Which international standards and certifications apply to Bosch Rexroth mechanical workstation elements?

Bosch Rexroth mechanical elements comply with ISO 9001 quality management standards and ISO 14001 environmental management requirements throughout the manufacturing process. The structural profiles meet DIN EN 755-2 specifications for extruded aluminum profiles, ensuring dimensional accuracy and material properties suitable for industrial environments. Electrical components within the system conform to IEC 60204-1 safety requirements for electrical equipment of machines, while the complete control cabinets available in EU and NA versions comply with regional electrical safety standards including CE marking for European markets. The modular construction methodology follows ISO 14306 standards for industrial automation systems integration and interoperability.

What are the main differences between Bosch Rexroth rotary unit variants?

Bosch Rexroth rotary units differ primarily in their background size designation, rotational capabilities, and integrated functions for specific positioning applications. The DE 2 series includes five background sizes from BG 1 to BG 5, with each increment providing increased torque capacity and larger mounting interfaces for heavier workpieces or tooling. Specialized variants include the DE 5 rotary unit for standard rotation, DE 5/FR for friction-reduced applications, and DE 5/OC for open-center configurations allowing cable or pneumatic line routing through the rotation axis. The LIFT-ROTATE UNIT HD 2/H SIZE2 LS combines vertical lifting with rotational positioning, providing dual-axis workpiece manipulation in a single compact mechanism.

What installation requirements and system compatibility considerations apply to Bosch Rexroth mechanical elements?

Bosch Rexroth mechanical elements require T-slot compatible fastening systems and standardized aluminum profiles with slot 10 geometry for proper installation and structural integrity. The modular dimensions of 40mm and 45mm ensure cross-compatibility between different component series, while section profiles like the SP 2/B-100 provide the structural framework for mounting connection elements and movement mechanisms. Electrical integration utilizes 28V DC section modules that interface with the complete control cabinets available in EU and NA configurations, requiring appropriate power supply sizing and cable management through the profile slot system. Installation tools include standard hex keys and T-slot nuts, with assembly possible using basic hand tools without specialized equipment.

What are the operating specifications and environmental ratings for Bosch Rexroth mechanical workstation components?

Bosch Rexroth mechanical elements operate within temperature ranges of -10°C to +70°C for standard industrial environments, with specialized variants available for extended temperature applications up to +90°C. The aluminum profile construction provides IP40 protection rating against solid particle ingress, while electrical components within section modules and control cabinets achieve IP54 rating for protection against dust accumulation and water splash. Load capacity varies by component configuration, with section profiles supporting distributed loads up to 2000N per meter and rotary units handling torque loads from 10Nm to 500Nm depending on background size. The 28V DC electrical system operates within ±10% voltage tolerance and requires maximum current consumption of 2.5A per section module.

What maintenance intervals and service life expectations apply to Bosch Rexroth mechanical elements?

Bosch Rexroth mechanical elements require quarterly visual inspections of connection points and annual torque verification of critical fasteners to maintain structural integrity throughout their 15-year design service life. Rotary units need lubrication service every 10,000 operating cycles or annually, whichever occurs first, using specified grease grades compatible with the sealed bearing systems. Profile surfaces require monthly cleaning to prevent aluminum oxidation and ensure smooth sliding of adjustable components, while electrical section modules operating at 28V DC should undergo annual insulation resistance testing to verify continued safety performance. Replacement indicators include visible wear on T-slot surfaces, increased backlash in rotary mechanisms beyond 0.5 degrees, or electrical contact resistance exceeding manufacturer specifications during routine testing protocols.