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Multi-line coupling Multi Cupla Zerospill MAM-A-ZEL-4P, brass - Nitto Kohki 349865620
The plug side carries the coupling plugs of the plate and is mounted on the moving half of the changeover station. As the halves close, all plugs enter the socket plate at the same time. The letter P in the model code marks the plug version. Model MAM-A-ZEL-4P, brass, Seal material FKM.
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Description
Where a changeover station has to release several media lines at once, coupling each line on its own costs time and invites mix-ups. The Nitto Kohki Multi Cupla Zerospill combines 2, 3 or 4 coupling elements in a single plate and parts them in one movement, without medium escaping at the parting line.
- Versions with 2, 3 or 4 coupling elements per plate, so the element count can be matched to the number of lines at the station
- All lines are connected and disconnected in one operation, which rules out swapping individual lines
- Zerospill design for drip-free disconnection, the medium stays inside the line when the plates part
- Aluminium plate bodies keep the weight of the moving unit down, the single MAM-A-ZEL coupling elements are made of brass
- Seals in NBR or FKM, the sealing material is chosen to suit the medium carried
- 22 variants across the MAM-A and MAM-B plate ranges and the single MAM-A-ZEL coupling elements
Technical data from the manufacturer catalogue
| Series | ZEROSPILL CUPLA |
|---|---|
| Model | MAM-A-ZEL-4P |
| Coupling part | Plug |
| End connection | Female thread |
| Port size | R 1/2 |
| Body material | Brass, Stainless steel (SUS 304) |
| Seal material | Nitrile rubber (NBR), Fluoro rubber (FKM), Ethylene-propylene rubber (EPDM) |
| Max working pressure | 3.5 MPa {35 kgf/cm2} |
| Working temperature | Nitrile rubber (NBR): -20 to +80 deg C | Fluoro rubber (FKM): -20 to +180 deg C | Ethylene-propylene rubber (EPDM): -40 to +150 deg C |
| Valve structure | Two-way shut-off (Spill Reduction) |
| Applicable fluids | Water, Hydraulic oil, Chemicals, Air, Gas |
| Vacuum service | Operational when connected, at 1.3x10-1 Pa {1x10-3 mmHg}. Not applicable for socket only or plug only. |
| Size range | 1/4 inch, 3/8 inch, 1/2 inch, 3/4 inch, 1 inch (thread) |
| Pressure unit conversion | Working pressure 3.5 MPa / 36 kgf/cm2 / 36 bar / 508 PSI |
| Maximum tightening torque, brass, N m {kgf cm} | 1/4 inch: 9 {92}; 3/8 inch: 12 {122}; 1/2 inch: 30 {306}; 3/4 inch: 50 {510}; 1 inch: 65 {663} |
| Maximum tightening torque, stainless steel, N m {kgf cm} | 1/4 inch: 14 {143}; 3/8 inch: 22 {224}; 1/2 inch: 60 {612}; 3/4 inch: 90 {918}; 1 inch: 120 {1224} |
| Flow direction | Fluid flow can be bi-directional when socket and plug are connected. |
| Admixture of air on connection (mL) | ZEL-2SP: 0.16; ZEL-3SP: 0.21; ZEL-4SP: 0.37; ZEL-6SP: 1.12; ZEL-8SP: 1.52. May vary depending upon the usage conditions. |
| Volume of spillage per disconnection (mL) | ZEL-2SP: 0.06; ZEL-3SP: 0.12; ZEL-4SP: 0.20; ZEL-6SP: 0.43; ZEL-8SP: 0.55. May vary depending upon the usage conditions. |
| Mass | 0.050 kg |
| Part number | 349865620 |
| Catalogue page | C01en-b, 89 |
Dimensions
| Model | L | H | T | øøD1 | øøD2 |
|---|---|---|---|---|---|
| MAM-A-ZEL-4P | 55 | Hex.29 | Rc 1/2 | 32 | 25 |
Dimensions in millimetres. Values in brackets apply in the connected condition.
Legend: L = overall length; H = width across flats or outside dimension; T = thread or barb size
Models in this series ZEROSPILL CUPLA
| Model | Application | Brass (g) | Stainless steel (g) | L | C | T | øH (WAF) | øoD |
|---|---|---|---|---|---|---|---|---|
| ZEL-2P | R 1/4 | 34 | 32 | 39 | 26.1 | Rc 1/4 | Hex.17 | 19 |
| ZEL-3P | R 3/8 | 67 | 63 | 44.5 | 32 | Rc 3/8 | Hex.23 | 25 |
| ZEL-4P | R 1/2 | 117 | 109 | 52.5 | 36.8 | Rc 1/2 | Hex.29 | 32 |
| ZEL-6P | R 3/4 | 264 | 248 | 68.5 | 48 | Rc 3/4 | Hex.36 | 39.5 |
| ZEL-8P | R1 | 359 | 339 | 76.5 | 56 | Rc 1 | Hex.42 | 46 |
| ZEL-2S | R 1/4 | 133 | 125 | (56) | - | Rc 1/4 | Hex.21 | 28 |
| ZEL-3S | R 3/8 | 255 | 239 | (66) | - | Rc 3/8 | Hex.27 | 35 |
| ZEL-4S | R 1/2 | 404 | 382 | (76) | - | Rc 1/2 | Hex.32 | 42 |
| ZEL-6S | R 3/4 | 829 | 784 | (95.5) | - | Rc 3/4 | Hex.42 | 55 |
| ZEL-8S | R1 | 1406 | 1326 | (114.5) | - | Rc 1 | Hex.50 | 65 |
Every model of the series as printed in the manufacturer catalogue. The row of the article offered here is highlighted.
Operating principle
- Unique seal design reduces both liquid spillage and air ingress.
- New valve design offers smooth zero-friction movement, resulting in reduced chance of malfunction caused by deterioration of valve parts.
- Push to connect design: just push the plug into the socket for simple and secure connection, which reduces connection time and improves efficiency.
- One-hand easy operation.
- A variety of body materials and sizes have been standardized to support a wide range of applications and situations.
- Automatic shut-off valves in both socket and plug prevent fluid spill out on disconnection.
- Volume of spillage about 96 percent less compared with SP CUPLA Type A.
- Volume of air ingress about 94 percent less compared with SP CUPLA Type A.
Series comparison
| Series | Max working pressure | Size range | Valve structure | Applicable fluids |
|---|---|---|---|---|
| TSP CUPLA Socket with Ball Valve | 10 bar | 1/4 inch to 1 inch | One-way shut-off | Water, Hydraulic oil, Air, Gas |
| ZEROSPILL CUPLA | 36 bar | 1/4 inch, 3/8 inch, 1/2 inch, 3/4 inch, 1 inch (thread) | Two-way shut-off (Spill Reduction) | Water, Hydraulic oil, Chemicals, Air, Gas |
| TSP CUPLA | 75 bar | 1/8 inch to 2 inch (thread and hose) | Straight through | Water, Hydraulic oil, Chemicals, Air, Gas, Steam |
| SP CUPLA Type A | 75 bar | 1/8 inch to 2 inch | Two-way shut-off | Water, Hydraulic oil, Chemicals, Air, Gas, Steam |
Pick ZEROSPILL CUPLA when disconnection must not spill: it shuts off on both sides with spill reduction, and the catalogue figures put its spillage about 96 percent and its air ingress about 94 percent below SP CUPLA Type A, the two-way shut-off sibling in the same category. Its working pressure stops at 3.5 MPa {35 kgf/cm2}, so lines that go up to the 7.5 MPa {76 kgf/cm2} of TSP CUPLA or SP CUPLA Type A are outside its range. TSP CUPLA is straight through and TSP CUPLA Socket with Ball Valve shuts off on one side only at 1.0 MPa {10 kgf/cm2}, so neither of them holds the fluid back in both halves the way this series does.
Body and seal materials
| Body material |
|---|
| Brass |
| Stainless steel (SUS 304) |
| Seal material | Mark | Working temperature | Remarks |
|---|---|---|---|
| Nitrile rubber (NBR) | - | -20 to +80 deg C | Standard material |
| Fluoro rubber (FKM) | - | -20 to +180 deg C | Standard material |
| Ethylene-propylene rubber (EPDM) | - | -40 to +150 deg C | Standard material |
Applications
- Changeover units where several media lines are released together
- Tool and fixture changes with 2 to 4 supply lines
- Test and assembly stations where the line assignment has to stay unambiguous
- Lines that must not release any medium when parted
Safety and application notes
- Before use, please be sure to read the Safety Guide described at the end of this book and the Instruction Sheet that comes with the products.
All technical data on this page is taken from the Nitto Kohki general catalogue Quick Connect Couplings C01en-b, page 89. The complete catalogue is available for download on this page.
Technical data
| Weight | 0.050000 |
|---|---|
| Manufacturer | Nitto Kohki |
| Manufacturer Nr. | 349865620 |
| EAN | 4992338706326 |
| GPSR manufacturer information | Nitto Kohki Europe GmbH, Gottlieb-Daimler-Str. 10, DE-71144 Steinenbronn, www.nitto-kohki.eu |
| Condition of article | New |
| Article authenticity | Original product |
| Material | Brass |
| Anschlussgewinde | R 1/2 |
| Dichtmaterial | FKM |
| Gehäusewerkstoff | Brass |
| Arbeitsdruck max. [bar] | 10 |
| Medientemperatur [°C] | -20 bis +180 °C |
| Dichtungen | NBR, FKM, EPDM |
| Overall length [mm] | 55.000000 |
| Betriebsdruck max [bar] | 36.000000 |
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