Nitto Kohki Zero Spill Cupla

Medium Pressure up to 75 Bar Nitto Kohki

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Nitto Kohki Zero Spill Cupla quick-release couplings are engineered for systems operating at medium pressures up to 75 bar, delivering a measured residual fluid loss of <0.01 ml per connect/disconnect cycle - a figure verified against ISO 7241 coupling test protocols. The double-valve design seals both male and female halves simultaneously on separation, eliminating the hydraulic fluid spillage and air ingestion that compromise conventional single-valve couplings. Push-to-connect engagement requires <50 N insertion force even under residual line pressure, with a rated burst pressure of 4× working pressure and a minimum full-flow Cv matching nominal bore from DN 6.3 to DN 12.7.

As an authorized Nitto Kohki distributor, esd.equipment stocks 82 Zero Spill Cupla variants covering straight-through, elbow, and multi-coupling plate configurations, with bodies in carbon steel, stainless steel (SUS304/SUS316), and brass to satisfy DIN EN ISO 7241-A/-B dimensional interchangeability requirements. Seals are available in NBR, FKM, and EPDM for compatibility with hydraulic oils, phosphate-ester fluids, and water-glycol media.

Key technical advantages - Nitto Kohki Zero Spill Cupla at a glance
Max. 75 bar working pressure - double-valve medium-pressure rated, 4× burst safety factor
🔒 <0.01 ml spill per cycle - simultaneous dual-seal closure, ISO 7241 verified
DN 6.3 to DN 12.7 bore range - full-flow Cv across all nominal sizes, minimal pressure drop
🛠 <50 N push-to-connect - one-hand operation under residual line pressure, no tool required
🛡 SUS304 / SUS316 / Carbon steel / Brass - ISO 7241-A/-B interchangeable bodies, corrosion-resistant options
NBR / FKM / EPDM seal grades - hydraulic oil, phosphate-ester, and water-glycol media compatibility

Zero Spill Cupla vs. standard single-valve couplings - technical comparison

Criterion Nitto Kohki Zero Spill Cupla Standard single-valve coupling Conventional ball-lock coupling
Fluid loss per cycle <0.01 ml ca. 0.3-1.0 ml ca. 0.1-0.5 ml
Max. working pressure 75 bar ca. 35-70 bar ca. 40-70 bar
Valve design Double-valve (simultaneous seal) Single-valve (female only) Single-valve (female only)
Insertion force <50 N (under residual pressure) ca. 60-120 N ca. 50-100 N
ISO interchangeability ISO 7241-A/-B compliant Varies by manufacturer Varies by manufacturer
Body materials Carbon steel, SUS304, SUS316, brass Steel, brass (limited) Steel, brass
Seal media compatibility NBR, FKM, EPDM NBR standard only NBR, FKM (limited)
Air ingestion on disconnect Virtually eliminated Present Reduced but present

Typical application areas: Hydraulic press and injection-moulding tool changes (ISO 7241-A), semiconductor wafer-handling and process equipment coolant circuits (SEMI S2/F47), medical device manufacturing fluid systems (ISO 13485), automotive assembly line hydraulic fixture connections (IATF 16949, VDA 6.3), aerospace MRO hydraulic ground-support equipment (AS9100), chemical and food-processing clean-breakaway connections (FKM/EPDM seal variants).

82 variants in stock Straight-through, elbow, and multi-coupling plate - all Nitto Kohki Zero Spill Cupla series
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Authorized Nitto Kohki distributor Genuine parts, full traceability, and current product revisions - no grey-market supply
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ISO 7241-A/-B compliant Interchangeable with existing hydraulic coupling systems up to 75 bar, double-valve zero-spill design