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ISO 5599-1, base and end plates

ISO 5599-1

ISO 5599-1 sub-base and end plates are the mounting and connection elements that assemble individual valves into valve islands. The Aventics range covers single connection plates (bottom-threaded ports), sub-base plates with side and bottom ports, intermediate plates for separate air supply (G 1/2 connections), left and right end plates, and direct-mount connection plates for fitting ISO valves to ISO 6431 cylinders (series 167/50). The plates cover ISO 5599-1 nominal sizes 1, 2, and 4 and are designed as genuine Aventics accessories for series 580/581.

Plate typeFunctionPort configuration
Sub-base plateCarries one directional valve; supply and exhaust distributionSide or bottom (G 1/4 to G 1/2)
Single connection plateIndividual valve mounting, no manifold seriesBottom-threaded ports
Intermediate plate (sep. inlet)Separates pressure zones within the islandG 1/4 or G 1/2
End plate left/rightCloses the valve island on both sides-
Connection plate (167/50)Direct-mount ISO valve on ISO 6431 cylinderCylinder direct flange

An ISO 5599-1 valve island is built from a left end plate, any number of sub-base plates (one per valve), optional intermediate plates for separate pressure zones, and a right end plate. All plates of the same nominal size are bolted together as a unit; gaskets between plates are typically included in the supply. Intermediate plates for separate air supply allow different operating pressures for individual valves within the same island. The direct-mount connection plate for ISO 6431 cylinders (5801690000) enables an ISO valve to be mounted directly on the cylinder head without separate hose connections.

Typical applications: Assembly of new valve islands for new machine builds to ISO 5599-1 standard; extension of existing islands with additional valve positions; splitting pressure zones in an existing island by adding an intermediate plate; direct-mounting ISO valves on ISO 6431 cylinders to reduce hose runs and dead volume; replacement procurement for damaged or corroded sub-base plates in existing plant.

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What are Aventics ISO 5599-1 base plates and end plates used for in industrial pneumatic systems?
Aventics ISO 5599-1 base plates and end plates are essential mounting and termination components for manifold-based pneumatic valve systems in industrial automation, packaging machinery, and manufacturing equipment. These standardized plates provide structural support and proper pneumatic connections for valve blocks while ensuring compliance with ISO 5599-1 interface specifications. Base plates like the R432037641 serve as foundation mounting points with integrated air supply channels, while end plates such as the CD20 and CD30 series create sealed terminations for valve assemblies. The system enables modular pneumatic control solutions across automotive production lines, food processing equipment, and material handling systems where precise air flow control is critical.
How do I select the correct Aventics ISO 5599-1 plate configuration for my pneumatic valve manifold?
Selecting the appropriate Aventics ISO 5599-1 plate configuration requires matching the plate series to your valve size designation and manifold requirements. CD10 series plates like R432037640 accommodate ISO size 1 valves with smaller flow coefficients, while CD20 series (R432037642, R432037647-648, R432037653-654) handle ISO size 2 applications requiring moderate flow rates up to 6 bar operating pressure. CD30 series plates (R432037643-644, R432037649-650, R432037655-656) support ISO size 3 valves for high-flow applications typically operating at 2-10 bar system pressure. The kit designation indicates whether left end plates, right end plates, or complete base plate assemblies are included, with transition pieces like R432037657 enabling size compatibility between different valve generations.
What international standards govern Aventics ISO 5599-1 pneumatic plate systems?
Aventics ISO 5599-1 pneumatic plate systems comply with the comprehensive ISO 5599-1 standard which defines interface dimensions, mounting patterns, and port configurations for pneumatic valve manifolds. This international standard ensures interchangeability between different manufacturers' components and specifies critical parameters including 15mm, 25mm, and 42mm center distances for ISO sizes 1, 2, and 3 respectively. The plates also meet relevant sections of ISO 4414 for pneumatic fluid power systems and incorporate design elements addressing EN 60204-1 electrical safety requirements when integrated with solenoid valve assemblies. Additional compliance includes ISO 8573 air quality standards compatibility and adherence to pressure vessel regulations where manifold assemblies exceed 0.5 bar·liter energy thresholds.
What are the differences between CD10, CD20, and CD30 series Aventics ISO 5599-1 plates?
The primary differences between Aventics CD10, CD20, and CD30 series ISO 5599-1 plates relate to valve size compatibility, flow capacity, and mounting dimensions. CD10 plates like R432037640 accommodate ISO size 1 valves with 15mm center distances and flow rates suitable for pilot applications up to 200 l/min at 6 bar. CD20 series plates including R432037642 and associated end plates handle ISO size 2 valves with 25mm spacing, supporting medium flow applications up to 800 l/min. CD30 series components such as R432037643-644 are designed for ISO size 3 valves with 42mm center distances, enabling high-flow applications exceeding 1500 l/min at working pressures up to 10 bar, making them ideal for large actuator control and high-speed automation sequences.
What installation requirements apply to Aventics ISO 5599-1 pneumatic base plate systems?
Installing Aventics ISO 5599-1 pneumatic base plate systems requires secure mounting to rigid surfaces capable of withstanding 10 bar system pressure plus dynamic loading from valve switching operations. The base plates feature standardized ISO metric threading and require torque specifications typically between 8-12 Nm for M5 fasteners and 15-25 Nm for M6 mounting bolts depending on the CD series size. Proper installation includes ensuring flatness within 0.05mm across the mounting surface, applying appropriate thread sealant to pressure ports, and maintaining minimum 50mm clearance around electrical connections for solenoid access. The modular design allows daisy-chaining multiple valve positions using separator plates like R432037663, with each additional valve requiring verification that total manifold length does not exceed structural support capabilities of the base mounting system.
What are the operating pressure and temperature ranges for Aventics ISO 5599-1 plates?
Aventics ISO 5599-1 pneumatic plates operate reliably within pressure ranges from vacuum to 10 bar maximum working pressure, with proof pressure testing conducted at 15 bar during manufacturing quality control. The aluminum construction and sealing materials enable operation across temperature ranges from -20°C to +80°C for standard industrial environments, with optional high-temperature seals extending capability to +150°C for specialized applications. These plates achieve IP54 protection rating when properly assembled with compatible valves, providing dust protection and splash water resistance suitable for typical factory floor conditions. The anodized aluminum surfaces resist corrosion in humidity up to 95% relative humidity non-condensing, while maintaining dimensional stability across the operating temperature range to ensure consistent sealing performance throughout the system lifecycle.
What maintenance intervals and inspection procedures are recommended for Aventics ISO 5599-1 pneumatic plates?
Aventics ISO 5599-1 pneumatic plates require quarterly visual inspection for surface corrosion, seal integrity, and mounting bolt torque verification to maintain optimal performance throughout their 10-year design service life. Annual maintenance should include complete disassembly for O-ring replacement using materials compatible with ISO 8573 Class 3 compressed air quality, with particular attention to ports experiencing pressures above 6 bar. Critical inspection points include checking flatness deviation remains below 0.1mm across sealing surfaces, verifying thread integrity on pressure ports, and confirming electrical continuity where plates interface with solenoid valve assemblies. Preventive replacement of sealing elements every 3-5 years or 2 million valve cycles prevents unexpected downtime, while maintaining detailed service logs enables predictive maintenance scheduling based on actual operating conditions and cycle counts recorded by connected automation systems.