ISO 15552, Series CCL-IS

Aventics ISO 15552 Serie CCL-IS pneumatic cylinders are standardized double-acting pneumatic actuators designed for industrial automation and machinery applications requiring precise linear motion control. These cylinders conform to ISO 15552 international standard specifications, ensuring worldwide compatibility and interchangeability across pneumatic systems. Primary applications include packaging machinery, assembly automation, material handling equipment, and manufacturing production lines where reliable linear actuation is essential. The Serie CCL-IS designation indicates these are compact profile cylinders with integrated cushioning and position sensing capabilities for enhanced operational precision.

Selection criteria for Aventics ISO 15552 Serie CCL-IS cylinders include bore diameter ranging from 32mm to 125mm as evidenced by model designations, stroke lengths from 25mm to 500mm based on available product variants like ICL-DA-125-0025 through ICL-DA-125-0500, and operating pressure capability typically 1-10 bar for standard pneumatic applications. Mounting configuration options include through-rod designs indicated by the MM designation and various end cap configurations shown in product codes. Media compatibility covers compressed air quality classes per ISO 8573-1, while connection types include standard G1/8 and G1/4 pneumatic fittings. Force output calculation depends on bore diameter and operating pressure, with 125mm bore cylinders generating approximately 1200N theoretical force at 10 bar.

Aventics ISO 15552 Serie CCL-IS pneumatic cylinders comply with ISO 15552 international standard defining dimensions, mounting interfaces, and performance requirements for compact pneumatic cylinders. Additional applicable standards include ISO 8573-1 for compressed air quality requirements, ensuring proper media filtration and conditioning. The cylinders meet EN ISO 13849 safety standards for pneumatic control systems in machinery applications, while material specifications conform to RoHS directive 2011/65/EU for environmental compliance. Pressure equipment conformity follows PED 2014/68/EU requirements where applicable, and electromagnetic compatibility meets EN 61000 series standards for industrial environments.

The primary variants within Aventics ISO 15552 Serie CCL-IS cylinders differ in stroke length configurations, ranging from 25mm compact strokes in models like ICL-DA-125-0025-MM to extended 500mm strokes in ICL-DA-125-0500-MM variants. Rod end configurations vary between standard male thread (MM designation) and female thread options, while mounting styles include tie-rod construction (ICL-DA prefix) and compact profile designs. Cushioning options distinguish between standard pneumatic cushioning and adjustable flow control variants, with some models featuring integrated position sensing capabilities indicated by specific product code suffixes. The 125mm bore diameter represents the largest available size in this series, with proportionally scaled force output and air consumption characteristics.

Aventics ISO 15552 Serie CCL-IS cylinders require compressed air supply at 1-10 bar operating pressure with filtration to ISO 8573-1 Class 7:4:4 minimum for reliable operation and extended service life. Installation mounting follows ISO 15552 standard dimensions, ensuring direct interchangeability with existing pneumatic systems from multiple manufacturers. Connection ports accommodate standard G1/8 or G1/4 pneumatic fittings depending on cylinder bore size, while electrical connections for position sensors utilize standard M8 or M12 connector interfaces. Minimum installation clearance equals stroke length plus 50mm for rod extension, and ambient temperature range spans -20°C to +80°C for standard sealing materials. System integration requires compatible directional control valves rated for cylinder air consumption and force requirements.

Aventics ISO 15552 Serie CCL-IS cylinders operate safely within -20°C to +80°C ambient temperature range using standard NBR sealing materials, with optional high-temperature seals extending operation to +150°C for specialized applications. Operating pressure range spans 1-10 bar maximum working pressure with 1.5x safety factor per ISO 15552 requirements, while burst pressure exceeds 4x working pressure for enhanced safety margins. Standard cylinders achieve IP40 protection class against solid particle ingress, with optional IP65 rated versions available for harsh industrial environments. Media compatibility includes ISO 8573-1 compressed air with 5μm particle filtration and oil content below 1mg/m³ to prevent premature seal degradation and ensure reliable operation.

Aventics ISO 15552 Serie CCL-IS cylinders require inspection every 1 million cycles or 12 months under normal operating conditions, whichever occurs first, with seal replacement typically needed after 5-10 million cycles depending on operating pressure and duty cycle. Preventive maintenance includes monthly compressed air quality verification per ISO 8573-1 standards, quarterly lubrication system checks, and annual pressure testing at 1.5x working pressure to verify seal integrity. Service life expectation reaches 20-50 million cycles under optimal conditions with proper air preparation and regular maintenance, while harsh environments or contaminated air supply may reduce operational lifespan significantly. Critical inspection points include rod seal condition, barrel scoring, and mounting bracket integrity to prevent catastrophic failure during operation.