Height-adjustable workbench

Workplaces

The Bosch Rexroth height-adjustable workstation is based on the LIFT 410 mm lift module (part no. 3842558629), providing an electric motor-driven lift travel of 410 mm. Control units for 1 to 3 lift modules (F1000, F1600, F3200 for EU and NA) control the travel movement; a SAFETY PROFILE 2M switching rail (part no. 3842540129) provides pinch protection. Pre-assembled HV LIFT 410 mm workstation configurations (part no. 3842998350) are available as ready-to-use units. The EU version requires a power cord D/F-IEC 5M (3842559950) or CH-IEC 5M (3842540197).

↕ Lift module LIFT 410 mm - electric motor drive, part no. 3842558629

⚙ Control units 1-3x LIFT - F1000, F1600, F3200 for EU (3842559921-23) and NA (3842559931-33)

🛡 Switching rail SAFETY PROFILE 2M - pinch protection, part no. 3842540129

⚡ Power cords EU/CH - D/F-IEC 5M and CH-IEC 5M, part nos. 3842559950/3842540197

✓ Pre-assembled workstation HV LIFT 410 mm - part no. 3842998350, ready to use

Component	Part no.	Market
Lift module LIFT 410 mm	3842558629	EU/NA
Control unit 1-3xLIFT F1000	3842559921	EU
Control unit 1-3xLIFT F1600	3842559922	EU
Control unit 1-3xLIFT F3200	3842559923	EU
Control unit 1-3xLIFT F1000	3842559931	NA
Switching rail SAFETY PROFILE 2M	3842540129	EU/NA
Workstation HV LIFT 410 mm	3842998350	EU/NA

Typical applications: Ergonomic sit-stand alternating workstations in manual assembly lines per DIN EN ISO 14738, assembly workstations with varying operator heights and shift changeovers, height adaptation during product changes on flexible production lines, ESD-neutral lift systems for electronics-adjacent assembly environments, and integration into existing Bosch Rexroth profile frames without modification.

What are height-adjustable workstations and their primary industrial applications?

Height-adjustable workstations are ergonomic industrial work surfaces that provide vertical positioning flexibility through pneumatic, electric, or manual lift mechanisms to accommodate different operator heights and working postures. The Bosch Rexroth LIFT systems with 410mm stroke range serve assembly operations in automotive manufacturing, electronics production, packaging lines, and quality control stations where operators perform detailed manual tasks for extended periods. These modular workstation systems integrate with lean manufacturing principles by reducing worker fatigue and improving productivity through optimized ergonomic positioning that adapts to individual anthropometric requirements.

What are the key technical selection criteria for Bosch Rexroth height-adjustable workstations?

Selection of Bosch Rexroth height-adjustable workstations requires evaluating lift stroke capacity with the standard 410mm vertical travel range provided by the Hubmodul LIFT 410mm system, control unit force ratings spanning F1000, F1600, and F3200 Newton specifications, and electrical configuration matching regional requirements through EU or NA control variants. The modular system architecture allows configuration with safety profiles, control strips, and power distribution components that integrate with existing production line infrastructure. Load capacity, duty cycle requirements, and integration with pneumatic or electric actuation systems determine the appropriate control unit specification and accessory selection for specific manufacturing applications.

Which international standards apply to height-adjustable industrial workstations?

Height-adjustable industrial workstations must comply with ISO 14738 anthropometric requirements for machinery design, EN 1005 ergonomic machine safety standards for human physical performance, and IEC 60204-1 electrical safety requirements for industrial machinery control systems. The Bosch Rexroth LIFT systems incorporate safety profile components and control units designed to meet ISO 13849 functional safety standards for machinery control systems with appropriate performance levels. Regional electrical compliance through EU and NA control unit variants ensures adherence to local electrical codes including VDE 0113 in Europe and NFPA 79 in North America for industrial electrical installations.

What are the differences between Bosch Rexroth control unit variants F1000, F1600, and F3200?

The Bosch Rexroth control unit variants differ primarily in force output capacity with F1000 providing 1000 Newton lifting force, F1600 delivering 1600 Newton capacity, and F3200 offering 3200 Newton maximum force for heavy-duty applications. Each force rating is available in both EU and NA electrical configurations to match regional power supply standards and safety requirements. The F3200 variant supports heavier workstation loads including substantial tooling, fixtures, and work pieces, while F1000 units serve lighter assembly operations with minimal additional equipment, and F1600 provides intermediate capacity for standard manufacturing workstation configurations.

What are the installation requirements and system compatibility for Bosch Rexroth height-adjustable workstations?

Bosch Rexroth height-adjustable workstation installation requires compatible electrical supply matching the control unit specification with appropriate power cables including CH-IEC 5M and D/F-IEC 5M variants for different regional connector standards. The modular system integrates with Bosch Rexroth aluminum profile construction systems and requires mounting points capable of supporting the combined static and dynamic loads during height adjustment cycles. Control integration utilizes the CONTROL UNIT switching strip and SAFETY PROFILE 2M components that provide operator interface and safety interlocking functions compatible with existing production line control architectures and emergency stop systems.

What safety ratings and operating parameters apply to height-adjustable workstation systems?

Height-adjustable workstation systems operate within ambient temperature ranges of 5°C to 40°C for standard industrial environments with relative humidity limits of 20% to 80% non-condensing to prevent control system degradation. The integrated safety profile systems provide Category 3 safety performance according to ISO 13849 with emergency stop functionality and anti-crushing protection during vertical movement cycles. Control units feature IP54 ingress protection ratings for dust and moisture resistance in typical manufacturing environments, while the mechanical lift components maintain operational integrity under continuous duty cycles with appropriate preventive maintenance schedules.

What maintenance schedules and service life expectations apply to height-adjustable workstation systems?

Height-adjustable workstation systems require monthly visual inspection of mechanical components, quarterly lubrication of guide systems and lift mechanisms, and annual electrical safety testing of control units and emergency stop functions according to manufacturer specifications. The Bosch Rexroth LIFT systems typically achieve 100,000 to 500,000 cycle service life depending on load conditions and maintenance adherence, with control unit components requiring calibration verification every 12 months. Critical wear components including guide bearings, electrical contactors, and safety switches require replacement at specified intervals based on operational hours and cycle counts to maintain ISO 13849 safety performance levels throughout the equipment service life.

Height-adjustable workbench

Technical features

System components

Typical applications