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Dry Lubricant or Grease - Which Suits Your Application?

Whether PTFE and MoS2 dry lubricants or classic grease is the better choice depends on dust exposure, load and temperature. This guide gives concrete limits, a comparison table and a clear decision logic for maintenance use.

5 minStand: 2026-07Geprüft: Technical editors
View lubricants
-180 to 260 °C
PTFE operating range
up to 3,000 N/mm²
MoS2 film load capacity
0 % tacky
dry film attracts no dust
5-15 %
typical grease re-lube
Inhalt
  1. Basics
  2. Selection criteria
  3. Application & practice
  4. Frequently asked questions

What is the difference between a dry film and grease?

Grease consists of a base oil, a thickener (such as lithium or calcium soap) and additives. It forms a continuous lubricating film that keeps mating surfaces apart and can flow back into the contact zone. Dry lubricants such as PTFE (polytetrafluoroethylene) or MoS2 (molybdenum disulphide) instead leave a solid sliding film once the carrier solvent has evaporated.

The key practical difference: grease is tacky and attracts dust, chips and sand that act as a grinding paste. A dry film stays dry and clean, binds no particles and is therefore ideal wherever contamination is a bigger problem than pure friction.

Rule of thumb: grease protects and seals, a dry film slides cleanly. In dusty environments the deciding factor is often not lubrication performance but which product binds less dirt.
  • PTFE: very low friction, chemically inert, operating range roughly -180 to 260 °C.
  • MoS2: highest load capacity under pressure, ideal for high surface loading and run-in.
  • Grease: durable lubrication with sealing and corrosion protection, re-lubricable.

Which criteria decide the choice in maintenance?

Three factors govern the choice: the dust exposure of the environment, the mechanical load (surface pressure, speed) and the operating temperature. Only the interplay of these factors leads to the right decision.

For combined loads: high load plus little dust favours grease with EP additives; high load plus heavy contamination favours a MoS2 dry film.
  • Dusty, open-running (chains, outdoor guides): prefer a dry film.
  • Sealed, high speed, sealing function required: prefer grease.
  • Very high temperature above 150 °C: check dry film or high-temperature grease.
  • Food-adjacent: choose an NSF-H1 registered product in the relevant class.

How are dry lubricants applied correctly?

A dry film only holds on a clean, degreased surface. Old grease residue, oil and rust must be removed completely before application, otherwise the film will not adhere and will flake off.

  • Clean the surface with brake cleaner or degreaser and let it dry.
  • Spray the dry lubricant thinly and evenly from 20‑30 cm.
  • Observe the flash-off time until the solvent has fully evaporated.
  • For MoS2, run in briefly so the sliding film settles.
Do not apply the dry film too thick - an over-built layer breaks out under load more easily than a thin, well-adhering film.
Cleaning & Maintenance

Cleaners, degreasers and lubricants for maintenance at a glance.

Read the guide

Frequently asked questions

Can I just spray dry lubricant over old grease?

No. The dry film only adheres to a degreased, dry surface. Old grease must first be removed completely with degreaser or brake cleaner, otherwise the film flakes off.

What lasts longer under high load, MoS2 or grease?

A MoS2 dry film carries very high surface pressures up to around 3,000 N/mm² and is superior under high load plus dust. In sealed, clean bearings with re-lubrication, EP grease often remains the better long-term solution.

Which lubricant suits dusty outdoor applications?

Dry lubricants based on PTFE or MoS2, because they bind no dust. Grease acts like a grinding paste there and accelerates wear.

Up to what temperature can PTFE be used?

PTFE dry films typically work from about -180 to 260 °C. Above that, MoS2 coatings up to around 350 °C or special high-temperature pastes are options.

Unsure which lubricant to choose?

We stock PTFE and MoS2 based dry lubricants as well as greases for every load and temperature - matched to your maintenance needs.

Application-specific

Dry film or grease - matched to load, dust and temperature.

Wide temperature range

Covered from -180 to over 300 °C.

Wear protection

Less friction, fewer failures, longer service life.

Expert advice

Maintenance specialists help with the selection.

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